Procedures in the event of unintentional release of battery
When used normally, and when observing the instructions, lead-
acid batteries do not pose any risk.
However, keep in mind that lead-acid batteries contain sulphuric
acid which can cause serious chemical burns and corrosion.
1. If there is spillage or, if the battery is leaking, acid is escaping,
lay down a binding agent such as sand. Do not let it reach the
sewer system, soil or a body of water.
2. Neutralise the acid with lime/baking soda and dispose of it ac-
cording to local regulations.
3. Contact a waste management company to dispose of faulty
batteries.
4. Rinse out your eyes or rinse off your skin with copious
amounts of fresh water if acid splashes into your eyes or onto
your skin.
5. Then consult a doctor immediately.
6. Wash any contaminated clothing with water.
7. Change clothes.
Installing/connecting/removing the battery
WARNING
Risk of injury and damage due to short-circuit!
When working in the area of the battery, there is a risk of injury
and damage due to short-circuits.
Do not place any tools or other objects on the battery.
Installation: Always fit the positive cable onto the plus terminal
first and then the minus cable to the minus terminal.
Removal: Always remove the minus cable at the minus terminal
first and then the positive cable at the plus terminal.
Take care to ensure the correct assignment: Positive cable to
plus terminal and minus cable to minus terminal.
Note
The battery and charger are part of the scope of delivery for the
KM 100/120 R Bp Pack.
1. Switch off the machine, see chapter Switching off the ma-
chine.
Installation:
2. Open the left and right panels, see chapter Open/close the
left/right cladding.
3. Remove the positive and negative cables with the battery-side
battery plug from the battery holder of the machine.
4. Attach a suitable hoist to the left and right lifting eyes of the
battery.
For the battery weight, see chapter Technical data.
Illustration F
Positive terminal screw
1
Positive terminal
2
Positive cable
3
Battery
4
Positive terminal cover
5
Lifting eye
6
Negative pole cover
7
Negative cable
8
Negative terminal
9
Negative terminal screw
10
Battery-side battery connector
11
5. Carefully place the battery into the battery holder of the ma-
chine using the hoist.
Note
The unused positive and negative terminals must be on the right-
hand side of the machine.
6. Remove the hoist at the left and right lifting eyes.
Connection:
7. First connect the positive cable to the positive terminal of the
battery and fit the positive terminal cover, see chapter Install-
ing/removing the positive/negative cable on the battery.
24
acid
8. Connect the negative cable to the negative terminal of the bat-
tery and fit the negative terminal cover, see chapter Installing/
removing the positive/negative cable on the battery.
9. Connect the power supply, see chapter Disconnecting/con-
necting the power supply.
10.Turn the key in the key-operated switch to position "I".
11.Read the battery charge status on the display and charge the
battery if necessary, see chapter Charging the battery.
Removing:
12.Removal is performed in the reverse sequence.
Installing/removing the positive/negative cable on the
WARNING
Risk of injury and damage due to short-circuit!
When working in the area of the battery, there is a risk of injury
and damage due to short-circuits.
Do not place any tools or other objects on the battery.
Installation: Always fit the positive cable onto the plus terminal
first and then the minus cable to the minus terminal.
Removal: Always remove the minus cable at the minus terminal
first and then the positive cable at the plus terminal.
Take care to ensure the correct assignment: Positive cable to
plus terminal and minus cable to minus terminal.
1. The Switching off the machine.
Installing:
2. Disconnect the power supply, see chapter Disconnecting/con-
necting the power supply.
3. Route the positive cable through the right-hand lifting eye of
the battery to the positive terminal as shown.
Illustration G
Positive terminal screw
1
Positive terminal
2
Positive cable
3
Battery
4
Positive terminal cover
5
Negative pole cover
6
Negative cable
7
Negative terminal
8
Negative terminal screw
9
Right-hand lifting eye
10
4. Remove the transport cover on the positive terminal and store
it.
5. Screw the positive cable to the positive terminal with the posi-
tive terminal screw.
Tightening torque: 25 Nm.
6. Fit the positive terminal cover on the positive terminal.
7. Route the negative cable through the right-hand lifting eye of
the battery to the negative terminal as shown.
8. Remove the cover on the negative terminal and store it.
9. Screw the negative cable to the negative terminal with the
negative terminal screw.
Tightening torque: 25 Nm.
10.Fit the negative terminal cover on the negative terminal.
11.Connect the power supply, see chapter Disconnecting/con-
necting the power supply.
Removing:
12.Removal is performed in the reverse sequence.
Disconnecting/connecting the power supply
Illustration H
Machine-side battery connector
1
Battery-side battery connector
2
1. Switch off the machine, see chapter Switching off the ma-
chine.
2. Open the right-hand cladding, see chapter Open/close the
left/right cladding.
English
battery