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SNOw ThrOwer ASSeMBLY
1.
Remove any CV boot guard or stick guard from the
front lower A arms of the ATV. Select the correct strut
mount assembly shown in figure 6 for your ATV. If your
ATV is not listed in figure 6, start with the 5-1/2" strut
mount assembly. If you use the 4", 5-1/2" or 6-5/8" strut
mount assemblies, attach with the strut mount on the
bottom of the A arm and the bolts on the outside of the
A arm. Do not tighten bolts at this time.
4" Strut Mount
3/8" x 2"
ATV Lower
A Arm
Polaris
Strut Mount
1/2" x 2-1/4"
6-5/8" Strut
5-1/2"
Mount
Strut
3/8" x 2"
3/8" x 2"
Mount
2.
Assemble the stabilizer brackets together using (2)
1/2" x 4-1/2" hex bolts, (2) 3" long spacers and 1/2"
nylock nuts as shown in figure 7. Do not tighten yet.
1/2" x 4-1/2"
HEX BOLT
3" LONG
SPACER
5/16" x
1-1/2"
6-5/8" Strut
Bombardier
Mount
Outlander Strut
3/8" x 2"
Mount
FIGUre 6
STABILIZER
BRACKET
1/2" NYLOCK NUT
FIGUre 7
3.
Slide a collar over the end of the outer mount strut.
4.
Slide the outer mount strut through the brackets
assembled in step 2.
5.
Slide a second collar over the end of the outer mount
strut.
6.
Apply a light coat of grease to the inner mount strut
and then insert it into the outer mount strut.
7.
Tighten
the bolts assembled in step 2.
OUTER MOUNT STRUT
COLLAR
8.
Fasten the ends of the inner and outer mount struts
to the strut mount assemblies that you attached to the
ATV's A-arms. Use two (2) 1/2" x 3" clevis pins and two
(2) hairpin cotters.
9.
Tighten
the bolts and nuts assembled in step 1 that
fasten the strut mount assemblies to the A-arms.
10.
Center the stabilizer brackets under the ATV. Slide the
collars up against the stabilizer brackets and tighten
the set screws in the collars. The stabilizer brackets
must rotate freely after the collars are tightened.
NOTe: The ATV is not shown below for clarity.
HAIRPIN
COTTER
HAIRPIN COTTER
7
INNER
MOUNT
STRUT
COLLAR
FIGUre 8
1/2" x 3"
CLEVIS PIN
1/2" x 3"
CLEVIS PIN
FIGUre 9
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