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5.
Secure the relay pack near the battery of the ATV or
other location on the ATV out of harms way.
6.
Thread the 3 wire lead from the relay pack forward
through the ATV frame on the same side as the handle
bar switch. Avoid threading wire close to moving parts,
hot parts or pinch points. Use 1 or 2 nylon ties to hold
wire in place.
7.
Connect the three leads from the handlebar switch into
the three leads from the relay pack matching up the
red, green and black wires. See Figure 4.
8.
Thread the bullet connector from the relay pack forward
through the frame and out through the front of the ATV.
Avoid threading wire close to moving parts, hot parts
or pinch points. Use 1 or 2 nylon ties to hold wire in
place.
9.
Plug the bullet connector from the relay pack into the
bullet connector on the actuator.
10.
Attach the red wire from the fuse to the positive terminal
on the ATV battery. Attach the negative lead (black
wire) from the relay pack to the negative terminal on
the ATV battery.
11.
Use the handlebar switch to fully extend the actuator,
then disconnect the actuator.
ACTUATOR
HANDLEBAR
SWITCH
BULLET
CONNECTOR
3-WIRE
LEAD
RELAY PACK
POSITIVE
"HOT" POST
BATTERY
BLACK
RED
FUSE
FIGUre 4
12.
Attach the tethered safety switch to the handlebar using
(4) pre-assembled screws and (4) pre-assembled nuts.
See figure 5.
13.
Thread the wiring through the ATV and out the front of
the ATV. Avoid threading wire close to moving parts,
hot parts or pinch points. Nylon ties can be used to
hold wire in place.
PRE-ASSEMBLED
SCREW
PRE-ASSEMBLED
NUT
6
FIGUre 5
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