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Installation
INSTALLATION
EN
Make sure that all the materials you have ordered have been received. If any material is missing or damaged,
2.1 Delivery Control
contact your place of purchase immediately.
The standard box includes the following;
• Welding machine and connected mains cable
• Workpiece clamp and cable
• Electrode clamps and cable
In case of a damaged delivery, record a report, take a picture of the damage and report to the transport
company together with a photocopy of the delivery note. If the problem persists, contact the customer service.
Symbols and their meanings on the device
Welding may be dangerous. Proper working conditions should be ensured and necessary precautions
should be taken. Specialists are responsible for the machine and have to be equipped with the necessary
equipment and those who are not relevant should be kept away from the welding area.
This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used
in homes, it is essential that the installer or the person who will operate the machine to make the electrical
connection has information on the machine's connectivity. In this case the responsibility will be assumed
by the person who will perform the installation or by the operator.
The safety symbols and warning notes on the device and in the operating instructions must be observed
and the labels must not be removed.
Grids are intended for ventilation. The openings should not be covered in order to provide good cooling and
no foreign objects should be inserted.
2.2 Installation and Operation Recommendations
• Lifting rings or forklifts should be used to move the machine. Do not lift the machine with the gas cylinder.
When manually carrying portable welding machines, action must be taken in accordance with Occupational
Health and Safety regulations. Necessary arrangements must be made in the workplace to ensure that the
transportation process is carried out in accordance with health and safety conditions as much as possible.
Precautions should be taken in accordance with the characteristics of the working environment and the
requirements of the job. Place the machine on a hard, level, smooth surface where it will not fall or tip over
• If the ambient temperature exceeds 40°C, operate the machine at a lower current or a lower operating cycle.
• Avoid welding outdoors in windy and rainy weather circumstances. If welding is necessary in such cases,
protect the welding area and the welding machine with a curtain and canopy. If you weld indoors, use a
suitable fume extraction system. Use breathing apparatus if there is a risk of inhaling welding fumes and gas
in confined spaces.
• Observe the duty cycle rates specified on the product label. Exceeding duty cycle rates can damage the
machine and this may invalidate the warranty.
• Use the fuse that is compliant with your system.
• Secure the ground cable as close as possible to the welding area.
• Do not allow the welding current to pass through equipment other than the welding cables.
• Secure the gas cylinder to the wall with a chain.
• The welding cables and the mains cable must not be wrapped in the machine housing during operation.
USER MANUAL
ID 800E
• Warranty certificate
• User manual
• Paralleling apparatus
www.magmaweld.com
ID 800E
2.3 Mains Plug Connection
• No plug has been connected to the mains cable since there may different types of outlets available in plants,
For your safety, never use the mains cord of the machine without a plug.
construction sites and workshops. A suitable plug must be connected by a qualified technican. Make sure that
the grounding cable marked with
and a yellow / green color is present.
• After connecting the plug to the cable, do not attach it to the outlet at this stage.
2.4 Connection to Mains
When plugging the power plug into the outlet, make sure that the power switch is set to "0".
• Check the 3-phase with a voltmeter before connecting the machine to
the mains. After detecting that each phase is 400V (± 40V), attach the
plug into the wall outlet.
• Start the machine with the on / off switch.
• Turn the machine off by turning the switch back to the "0" position
after hearing the fan sound and seeing the ammeter and voltmeter
lights are on.
2.5 Connection for Welding
• ID 800E offers 800 Ampere performance with 400 Ampere
power blocks. Two users can work simultaneously with different
parameters up to 400 Amperes. Both welders work
independently of each other. The user utilizing the right block can
connect to the + and - outputs on the right block and start
welding with the determined parameters. The user utilizing the
left block can connect to the + and - outputs on the left block and
start welding with the determined parameters.
• A single user can weld/ carbon gouging at 800 Amps.. To obtain
800 Amps, the user must select the single-user mode and
parallel the + and - outputs on the front of the machine.
Special adapters that come with the machine are required for
this. The adapter to parallel the + sockets should be connected to
the + outputs on the front of the machine, and the adapter to
parallel the - sockets should be connected to the - outputs on the
front of the machine. This configuration provides the user with
a single + and a single - output, allowing them to work up to 800
Amps. All menu, amperage, and voltage settings are controlled
through the left block.
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Installation
Figure 2 : Mains Connection
Figure 3 : Connections for welding (Two users)
Figure 4 : Connections for welding (A single user)
USER MANUAL
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EN
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