ORIGINAL OPERATING MANUAL / CONTENTS
1
SAFETY REGULATIONS ____________________________ 2
1.1
Explanation of symbols used _________________________ 2
1.2
Safety hazards _____________________________________ 2
2
INTRODUCTION __________________________________ 4
2.1
Legend for explanatory diagram FC9900 Plus ___________ 4
2.2
Applications ______________________________________ 4
2.3
What kind of spraying materials can be applied? _________ 4
2.4
Technical data _____________________________________ 4
3
PREPARING THE COATING MATERIAL _______________ 5
3.1
Coating material purity _____________________________ 5
4
STARTING OPERATION ____________________________ 5
4.1
Setting the FC9900 Plus spray gun ____________________ 5
5
SPRAYING TECHNIQUE ____________________________ 7
5.1
Breaks in work _____________________________________ 7
6
FINISHING WORK AND CLEANING THE UNIT _________ 8
7
MAINTENANCE ___________________________________ 9
7.1
Adjusting the packing nut ___________________________ 9
7.2
Replacing the needle packing and air valve seals _________ 9
7.3
Replacing the check valve, valve seal and air tubes ______ 11
7.4
Replacing the cup gasket ___________________________ 11
8
CHANGING GUN MODES __________________________ 12
8.1
Converting to a single pin trigger ____________________ 12
8.2
Using a pressure feed system ________________________ 12
8.3
Converting the gun to a regulator gun ________________ 13
8.4
Converting the gun from non-bleeder to bleeder _______ 13
9
CHOOSING A PROJECTOR SET _____________________ 14
9.1
Changing a projector set ___________________________ 14
10
MATERIAL REDUCTION/PROJECTOR SET CHART _____ 15
11
REMEDY IN CASE OF FAULTS ______________________ 16
12
OPTIONAL ACCESSORIES _________________________ 17
12.1
Repair kits _______________________________________ 17
SPARE PARTS LISTS ____________________________________ 82
Spare parts list for turbine cup gun _________________________ 82
Spare parts list for turbine pressure feed gun _________________ 84
Spare parts list for regulator cup gun _______________________ 86
Spare parts list for compressor pressure feed gun _____________ 88
3 + 2 YEAR GUARANTEE ON THIS WAGNER
CONTRACTOR PRODUCT _______________________________ 90
SALES AND SERVICE COMPANIES ____________________ 94/95
2
1
SAFETY REGULATIONS
1.1
EXPLANATION OF SYMBOLS USED
This manual contains information that must be read and
understood before using the equipment. When you come to
an area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
This symbol indicates a potential hazard
that may cause serious injury or loss of life.
Important safety information will follow.
This symbol indicates a potential hazard
to you or to the equipment. Important
information that tells how to prevent
Attention
damage to the equipment or how to avoid
causes of minor injuries will follow.
Danger of skin burn injury
Danger of fire from solvent and paint fumes
Danger of explosion from solvent, paint
fumes and incompatible materials
Danger of injury from inhalation of harmful
vapors
i
Notes give important information which
should be given special attention.
1.2
SAFETY HAZARDS
HAZARD: EXPLOSION HAZARD DUE
TO INCOMPATIBLE MATERIALS
Will cause severe injury or property damage.
PREVENTION:
•
Do not use materials containing bleach or chlorine.
•
Do not use halogenated hydrocarbon solvents such as
methylene chloride and 1,1,1 - trichloroethane. They
are not compatible with aluminum and may cause an
explosion. If you are unsure of a material's compatibility
with aluminum, contact your coating's supplier.
A list of the materials used in the construction of
i
the equipment will be made available on request
to validate compatibility with the coating
materials to be used.
FC9900 Plus