Additional Information - Petzl ASTRO BOD FAST Mode D'emploi

EN
These instructions explain how to correctly use your equipment. Only certain techniques and
uses are described.
The warning symbols inform you of some potential dangers related to the use of your
equipment, but it is impossible to describe them all. Check Petzl.com for updates and

additional information.

You are responsible for heeding each warning and using your equipment correctly. Any misuse
of this equipment will create additional dangers. Contact Petzl if you have any doubts or
difficulty understanding these instructions.
1. Field of application
Personal protective equipment (PPE) used for fall protection.
Rope access harness with gated ventral point and integrated CROLL L rope clamp. Nominal
maximum load: 140 kg.
This product must not be pushed beyond its limits, nor be used for any purpose other than
that for which it is designed.
Responsibility
WARNING
Activities involving the use of this equipment are inherently dangerous.
You are responsible for your own actions, decisions and safety.
Before using this equipment, you must:
- Read and understand all Instructions for Use.
- Get specific training in its proper use.
- Become acquainted with its capabilities and limitations.
- Understand and accept the risks involved.
Failure to heed any of these warnings may result in severe injury or death.
This product must only be used by competent and responsible persons, or those placed under
the direct and visual control of a competent and responsible person.
You are responsible for your actions, your decisions and your safety and you assume the
consequences of same. If you are not able, or not in a position to assume this responsibility, or
if you do not fully understand the Instructions for Use, do not use this equipment.
2. Nomenclature
Chest harness:
(1) Dorsal attachment point, (2) Rear dorsal point adjustment buckle, (3) Front shoulder strap
adjustment buckle, (4) FAST shoulder strap adjustment buckle, (5) Sternal attachment point,
(6) CROLL L ventral rope clamp, (7) Cam, (8) Safety catch, (9) Elastic keepers for straps, (10)
Velcro keeper for ASAP'SORBER, (11) Fall arrest lanyard connector-holders, (12) Fall arrest
indicator.
Seat harness:
(13) Gated ventral attachment point, (13a) Textile attachment point, (13b) Small metal D,
(13c) Large metal D, (13d) Seat attachment points, (13e) Key, (14) Waistbelt strap, (15) Leg
loops, (16) Side attachment points, (17) Rear restraint attachment point, (18) DOUBLEBACK
PLUS adjustment buckles for straps, (18 bis) FAST LT automatic buckles for leg loops, (19)
Equipment loops, (20) Loops for TOOLBAG tool pouch, (21) DOUBLEBACK adjustment
buckles for leg loop-waistbelt linking straps, (22) Loops for CARITOOL tool holder.
Principal materials:
- Straps: polyester; adjustment buckles: steel; ventral attachment points: aluminum and
stainless steel.
- CROLL L: frame: aluminum alloy; cam: stainless steel.
3. Inspection, points to verify
Your safety is related to the integrity of your equipment.
Petzl recommends a detailed inspection by a competent person at least once every 12 months
(depending on current regulations in your country, and your conditions of usage). Record the
results on your PPE inspection form: type, model, manufacturer contact info, serial number or
individual number, dates: manufacture, purchase, first use, next periodic inspection; problems,
comments, inspector's name and signature.
Before each use
Harness
Check the webbing at the attachment points, at the adjustment buckles and at the safety
stitching. Be particularly careful to check for cut or loose threads.
Look for cuts, wear and damage due to use, to heat, to chemicals... Verify that the
DOUBLEBACK, DOUBLEBACK PLUS and FAST buckles function properly.
Check the fall arrest indicator. The indicator shows red if the dorsal attachment point sustains a
shock-load greater than 400 daN.
Retire the harness if the fall arrest indicator is visible.
Gated ventral attachment point
Verify the absence of any cracks, deformation, corrosion... Verify the screws are present and
securely tightened.
CROLL L
On the product, verify the absence of any cracks, deformation, marks, wear, corrosion...
Check the condition of the frame, the attachment holes, the cam and safety catch, the springs
and the cam axle.
Check the mobility of the cam and the effectiveness of its spring.
Check the cam for clogged teeth.
During use
Regularly verify that the adjustment buckles are securely fastened. It is important to regularly
monitor the condition of the product and its connections to the other equipment in the system.
Make sure that all items of equipment are correctly positioned with respect to each other.
4. Compatibility
Verify that this product is compatible with the other elements of the system in your application
(compatible = good functional interaction).
Equipment used with your harness must meet current standards in your country (e.g. EN 362
connectors).
5. Harness setup
- Be sure to correctly stow the excess webbing (folded flat) in the elastic keepers.
- Beware of foreign objects that could impede the operation of the FAST automatic buckles
(e.g. pebbles, sand, clothing...). Verify that they are correctly fastened (see drawings).
Gated ventral attachment point
This point allows multiple pieces of equipment to be attached: a PODIUM seat on the pin, a
CROLL L rope clamp on the small D, a descender on the large D.
The two screws must be present and securely tightened.
Carefully follow the instructions for assembly and disassembly: see indicative arrows. It is not
necessary to completely remove the screw to free the pin. If you lose a screw, contact Petzl
after-sales service.
Initial adjustment of the dorsal attachment point
Adjust the position of the dorsal attachment point to suit your body shape and size: position it
at the level of the shoulder blades.
Warning: adjustment of the rear leg loop-waistbelt linking straps is important if you use the
dorsal point.
Adjustment and suspension test
Your harness must be adjusted to fit snugly to reduce the risk of injury in case of a fall.
You must move around and hang in the harness from each attachment point, with your
equipment, to verify that the harness fits properly, provides adequate comfort for the intended
use and that it is optimally adjusted.
6. Fall arrest harness
The dorsal and sternal attachment points must be connected to a fall arrest system that meets
current standards.
Only these attachment points are to be used for connecting a fall arrest system, for example
a mobile fall arrester, an energy absorber... In a fall, the fall arrest attachment point elongates.
This elongation (approximately 0.6 m maximum) must be taken into account for the clearance
calculation. For the clearance calculation, take into account the length of any connectors that
will have an effect on the fall distance.
7. Positioning and travel restraint harness
The ventral attachment point, the sternal attachment point and the side attachment points on
the waistbelt are designed to either hold the user in position at a work station, or to prevent the
user from entering an area where a fall is possible.
The ventral and side attachment points are not designed for fall arrest usage.
Always use the two side attachment points together, by linking them with a positioning lanyard,
in order to be comfortably supported by the waistbelt.
The lanyard must be kept taut.
8. CROLL L ventral rope clamp
The CROLL L is a rope clamp that is used to ascend the work rope. The CROLL L is not a
fall arrest device.
Authorized rope diameter
10-13 mm diameter low stretch kernmantel rope.
Function principle and test
This rope clamp is a device for ascending rope. It slides along the rope in one direction and
locks in the other direction.
The cam's teeth initiate a clamping action that locks the rope by pinching it between the cam
and the frame. The slot in the cam allows mud to clear.
Installing and removing the rope
Pull the safety catch down and lock it on the frame of the device. The cam is thus held open.
Put the rope in the device. Observe the Up/Down indicator. Release the safety catch so that
the cam presses against the rope. In this position the safety catch helps prevent involuntary
opening of the cam.
To remove the rope, slide the device upwards on the rope while operating the safety catch to
disengage the cam.
Rope ascent
Use the CROLL L with another rope clamp (e.g. BASIC) and a foot loop. Always attach yourself
to the second rope clamp with an appropriate lanyard.
TECHNICAL NOTICE ASTRO BOD FAST
Angled traverse situation
Starting on an angled rope: put a leg over the rope to make its angle parallel to the CROLL
L's rope channel.
Short descent
Slide the device slightly up the rope and simultaneously push the cam with your index finger.
Do not manipulate the safety catch because there is a risk of accidentally opening the cam.
Warning: for workers weighing over 100 kg, see the information on Solutions for workers over
100 kg at Petzl.com.
9. Equipment loops
Equipment loops must only be used for equipment.
WARNING - DANGER: never use equipment loops for belaying, rappelling, tying-in, or
anchoring a person.
The Velcro keeper may be used to hold your mobile fall arrester's energy absorber in a high
position.
10. Fall arrest lanyard connector holder
A. To be used only as a connector holder for unused lanyard ends.
B. In case of a fall, the connector holder releases the lanyard-end connector so as to avoid
impeding deployment of the energy absorber.
Warning: this attachment point is not a fall arrest attachment point.
11. Accessories
PODIUM seat and the shackles for PODIUM seat.
12. ANSI additional information
- The Instructions for Use must be provided to the user of this equipment.
- The Instructions for Use for each item of equipment used in conjunction with this product
must be followed.
- Rescue plan: you must have a rescue plan and the means to rapidly implement it in case of
difficulties encountered while using this equipment.
- Warning: when using multiple items of equipment, a dangerous situation can arise in which
the safety function of an item of equipment can be affected by the safety function of another
item of equipment.
- Warning: chemicals, heat, corrosion and ultraviolet light can damage your harness. Contact
Petzl if there is any doubt about the condition of this product.
- Be vigilant when working near sources of electricity, moving machinery or abrasive or sharp
surfaces.
13. Additional information
When to retire your equipment:
WARNING: an exceptional event can lead you to retire a product after only one use, depending
on the type and intensity of usage and the environment of usage (harsh environments, marine
environments, sharp edges, extreme temperatures, chemicals...).
A product must be retired when:
- It is over 10 years old and made of plastic or textiles.
- It has been subjected to a major fall (or load).
- It fails to pass inspection. You have any doubt as to its reliability.
- You do not know its full usage history.
- When it becomes obsolete due to changes in legislation, standards, technique or
incompatibility with other equipment...
Destroy these products to prevent further use.
Icons:
A. Lifetime: 10 years - B. Marking - C. Acceptable temperatures - D. Usage precautions
- E. Cleaning/disinfection - F. Drying - G. Storage/transport - H. Maintenance - I.
Modifications/repairs (prohibited outside of Petzl facilities, except replacement parts) - J.
Questions/contact
3-year guarantee
Against any material or manufacturing defect. Exclusions: normal wear and tear, oxidation,
modifications or alterations, incorrect storage, poor maintenance, negligence, uses for which
this product is not designed.
Warning symbols
1. Situation presenting an imminent risk of serious injury or death. 2. Exposure to a potential
risk of accident or injury. 3. Important information on the functioning or performance of your
product. 4. Equipment incompatibility.
Traceability and markings
a. Number of the notified body responsible for the production control of this PPE - b.
Certification organization - c. Traceability: datamatrix - d. Sizing - e. Serial number - f. Year of
manufacture - g. Month of manufacture - h. Batch number - i. Individual identifier - j. Standards
- k. Read the Instructions for Use carefully - l. Model identification - m. Nominal maximum load
- n. Manufacturer address - o. Date of manufacture (month/year)
Appendix A - ANSI
ANSI/ASSE Z359 Requirements for proper use and maintenance of full-body
harnesses
Note: these are general requirements and information provided by ANSI/ASSE Z359; the
manufacturer of this equipment may impose more stringent restrictions on the use of the
products they manufacture, see the manufacturer's instructions.
1. It is essential that the users of this type of equipment receive proper training and instruction,
including detailed procedures for the safe use of such equipment in their work application.
ANSI/ASSE Z359.2, minimum requirements for a managed fall protection program, establishes
guidelines and requirements for an employer's managed fall protection program, including
policies, duties and training, fall protection procedures, eliminating and controlling fall hazards,
rescue procedures, incident investigations and evaluating program effectiveness.
2. Correct fit of a full-body harness is essential to proper performance. Users must be trained
to select the size and maintain the fit of their full-body harness.
3. Users must follow manufacturer's instructions for proper fit and sizing, paying particular
attention to ensure that buckles are connected and aligned correctly, leg straps and shoulder
straps are kept snug at all times, chest straps are located in the middle chest area, and leg
straps are positioned and snug to avoid contact with the genitalia should a fall occur.
4. Full-body harnesses which meet ANSI/ASSE Z359.11 are intended to be used with other
components of a personal fall arrest system that limit maximum arrest forces to 1800 pounds
(8 kN) or less.
5. Suspension intolerance, also called suspension trauma or orthostatic intolerance, is a
serious condition that can be controlled with good harness design, prompt rescue, and post
fall suspension relief devices. A conscious user may deploy a suspension relief device allowing
the user to remove tension from around the legs, freeing blood flow, which can delay the onset
of suspension intolerance. An attachment element extender is not intended to be attached
directly to an anchorage or anchorage connector for fall arrest. An energy absorber must be
used to limit maximum arrest forces to 1800 pounds (8 kN). The length of the attachment
element extender may affect free fall distances and free fall clearance calculations.
6. Full-body harness stretch, the amount the full-body harness component of a personal fall
arrest system will stretch and deform during a fall, can contribute to the overall elongation of
the system in stopping a fall. It is important to include the increase in fall distance created by
full-body harness stretch, as well as the full-body harness connector length, the settling of the
user's body in the full-body harness, and all other contributing factors when calculating total
clearance required for a particular fall arrest system.
7. When not in use, unused lanyard legs that are still attached to a full-body harness D-ring
should not be attached to a work positioning element or any other structural element on the
full-body harness unless deemed acceptable by the competent person and manufacturer of
the lanyard. This is especially important when using some types of Y-style lanyards, as some
[dangerous shock] load may be transmitted to the user through the unused lanyard leg if it is
not able to release from the harness. The lanyard parking attachment is generally located in the
sternal area to help reduce tripping and entanglement hazards.
8. Loose ends of straps can get caught in machinery or cause accidental disengagement of
an adjuster. All full-body harnesses shall include keepers or other components which serve to
control the loose ends of straps.
9. Due to the nature of soft loop connections, it is recommended that soft loop attachments
only be used to connect with other soft loops or carabiners. Snap hooks should not be used
unless approved for the application by the manufacturer.
Sections 10-16 provide additional information concerning the location and
use of various attachments that may be provided on this full-body harness.
10. Dorsal
The dorsal attachment element shall be used as the primary fall arrest attachment, unless the
application allows the use of an alternate attachment. The dorsal attachment may also be
used for travel restraint or rescue. When supported by the dorsal attachment during a fall, the
design of the full-body harness shall direct load through the shoulder straps supporting the
user, and around the thighs. Supporting the user, post fall, by the dorsal attachment will result
in an upright body position with a slight lean to the front with some slight pressure to the lower
chest. Considerations should be made when choosing a sliding versus fixed dorsal attachment
element. Sliding dorsal attachments are generally easier to adjust to different user sizes, and
allow a more vertical rest position post fall, but can increase full-body harness stretch.
11. Sternal
The sternal attachment may be used as an alternative fall arrest attachment in applications
where the dorsal attachment is determined to be inappropriate by a competent person, and
where there is no chance to fall in a direction other than feet first. Accepted practical uses
for a sternal attachment include, but are not limited to, ladder climbing with a guided type fall
arrestor, ladder climbing with an overhead self-retracting lifeline for fall arrest, work positioning,
and rope access. The sternal attachment may also be used for travel restraint or rescue.
When supported by the sternal attachment during a fall, the design of the full-body harness
shall direct load through the shoulder straps supporting the user, and around the thighs.
Supporting the user, post fall, by the sternal attachment will result in roughly a sitting or cradled
body position with weight concentrated on the thighs, buttocks and lower back.
Supporting the user during work positioning by the sternal attachment will result in an
approximate upright body position.
If the sternal attachment is used for fall arrest, the competent person evaluating the application
should take measures to ensure that a fall can only occur feet first. This may include limiting
the allowable free fall distance. It may be possible for a sternal attachment incorporated into
an adjustable style chest strap to cause the chest strap to slide up and possibly choke the
user during a fall, extraction, suspension... The competent person should consider full-body
harness models with a fixed sternal attachment for these applications.
12. Frontal
The frontal attachment serves as a ladder climbing connection for guided type fall arrestors
where there is no chance to fall in a direction other than feet first, or may be used for work
positioning. Supporting the user, post fall or during work positioning, by the frontal attachment
will result in a sitting body position, with the upper torso upright, with weight concentrated on
the thighs and buttocks. When supported by the frontal attachment, the design of the full-body
harness shall direct load directly around the thighs and under the buttocks by means of the
sub-pelvic strap.
If the frontal attachment is used for fall arrest, the competent person evaluating the application
should take measures to ensure that a fall can only occur feet first. This may include limiting the
allowable free fall distance.
13. Shoulder
The shoulder attachment elements shall be used as a pair, and are an acceptable attachment
for rescue, and entry/retrieval. The shoulder attachment elements shall not be used for fall
arrest. It is recommended that the shoulder attachment elements be used in conjunction with
a yoke which incorporates a spreader element to keep the full-body harness shoulder straps
separated.
14. Waist, rear
The waist, rear attachment shall be used solely for travel restraint. The waist, rear attachment
element shall not be used for fall arrest. Under no circumstances is it acceptable to use the
waist, rear attachment for purposes other than travel restraint. The waist, rear attachment shall
only be subjected to minimal loading through the waist of the user, and shall never be used to
support the full weight of the user.
15. Hip
The hip attachment elements shall be used as a pair, and shall be used solely for work
positioning. The hip attachment elements shall not be used for fall arrest. Hip attachments are
often used for work positioning by arborists, utility workers climbing poles, and construction
workers tying rebar and climbing on form walls. Users are cautioned against using the hip
attachment elements (or any other rigid point on the full-body harness) to store the unused
end of a fall arrest lanyard, as this may cause a tripping hazard, or, in the case of a multiple-leg
lanyard, could cause adverse loading to the full-body harness and the wearer through the
unused portion of the lanyard.
16. Suspension seat
The suspension seat attachment elements shall be used as a pair, and shall be used solely
for work positioning. The suspension seat attachment elements shall not be used for fall
arrest. Suspension seat attachments are often used for prolonged work activities where the
user is suspended, allowing the user to sit on the suspension seat formed between the two
attachment elements. An example of this use would be window washers on large buildings.
USER INSPECTION, MAINTENANCE AND STORAGE OF EQUIPMENT
Users of personal fall arrest systems shall, at a minimum, comply with all manufacturer
instructions regarding the inspection, maintenance and storage of the equipment. The user's
organization shall retain the manufacturer's instructions and make them readily available to all
users. See ANSI/ASSE Z359.2, Minimum requirements for a managed fall protection program
regarding user inspection, maintenance and storage of equipment.
1. In addition to the inspection requirements set forth in the manufacturer's instructions, the
equipment shall be inspected by the user before each use and, additionally, by a competent
person, other than the user, at interval of no more than one year for:
- absence or illegibility of markings
- absence of any elements affecting the equipment form, fit or function
- evidence of defects in or damage to hardware elements including cracks, sharp edges,
deformation, corrosion, damage from chemicals, excessive heating, alteration and excessive
wear
- evidence of defects in or damage to strap or ropes including fraying, unsplicing, unlaying,
kinking, knotting, roping, broken or pulled stitches, excessive elongation, chemical attack,
excessive soiling, abrasion, alteration, needed or excessive lubrication, excessive aging and
excessive wear
2. Inspection criteria for the equipment shall be set by the user's organization. Such criteria
for the equipment shall equal or exceed the criteria established by this standard or the
manufacturer's instructions, whichever is greater.
3. When inspection reveals defects in, damage to, or inadequate maintenance of equipment,
the equipment shall be permanently removed from service or undergo adequate corrective
maintenance, by the original equipment manufacturer or their designate, before return to
service.
Maintenance and storage
1. Maintenance and storage of equipment shall be conducted by the user's organization
in accordance with the manufacturer's instructions. Unique issues, which may arise due to
conditions of use, shall be addressed with the manufacturer.
2. Equipment which is in need of, or scheduled for maintenance shall be tagged as "unusable"
and removed from service.
3. Equipment shall be stored in a manner as to preclude damage from environmental factors
such as temperature, light, UV, excessive moisture, oil, chemicals and their vapors or other
degrading elements.
C0061900D (040619)
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