English
INTRODUCTION
Products of CMCO Industrial Products GmbH
have been built in accordance with the state-
of-the-art and generally accepted engineering
standards. Nonetheless, incorrect handling
when using the products may cause dangers
to life and limb of the user or third parties
and/or damage to the hoist or other property.
The operating company is responsible for
the proper and professional instruction of
the operating personnel. For this purpose, all
operators must read these operating instruc-
tions carefully prior to the initial operation.
These operating instructions are intended to
acquaint the user with the product and enable
him to use it to the full extent of its intended
capabilities. The operating instructions contain
important information on how to operate the
product in a safe, correct and economic way.
Acting in accordance with these instructions
helps to avoid dangers, reduce repair costs
and downtimes and to increase the reliability
and lifetime of the product. The operating
instructions must always be available at the
place where the product is operated. Apart
from the operating instructions and the
accident prevention act valid for the respec-
tive country and area where the product is
used, the commonly accepted regulations
for safe and professional work must also be
adhered to.
The personnel responsible for operation,
maintenance or repair of the product must
read, understand and follow these operating
instructions.
The indicated protective measures will only
provide the necessary safety, if the product
is operated correctly and installed and/or
maintained according to the instructions. The
operating company is committed to ensure
safe and trouble-free operation of the product.
CORRECT OPERATION
- The load lifting attachment is used for safely
transporting single box pallets produced
according to DIN 15155.
- Any diff erent or exceeding use is con-
sidered incorrect. Columbus McKinnon
Industrial Products GmbH will not accept
any liability for damage resulting from
such use. The risk is borne by the user
or operating company alone.
- The load capacity indicated on the unit is the
maximum working load limit (WLL) that may
be attached.
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- The centre of gravity of the load to be lifted
must always be below the suspension eye of
the load lifting attachment in perpendicular
direction (Fig. 2). If the centre of gravity is not
below the suspension eye, an impermissible
inclination of more than 6° results when the
load is lifted.
- Do not allow personnel to stay or pass under
a suspended load.
- A lifted or clamped load must not be left
unattended or remain lifted or clamped for
a longer period of time.
- The operator may start moving the load only
after it has been attached correctly and all
persons are clear of the danger zone.
- When suspending the load lifting attach-
ment, the operator must ensure that neither
the load lifting attachment, the suspension
(e.g. hook, shackle, etc.) nor the load pose
a danger to himself or other personnel.
- Prior to operation of the load lifting attach-
ment in special atmospheres (high humidity,
salty, caustic, alkaline) or handling hazard-
ous goods (e.g. molten compounds, radioac-
tive materials) consult the manufacturer for
advice.
- The load lifting attachment may be used at
ambient temperatures between –40 °C and
+100 °C. Consult the manufacturer in the
case of extreme working conditions.
- Always transport the load slowly, carefully
and close to the ground.
- Only use crane hooks with a safety latch.
- The suspension eye of the load lifting attach-
ment must have suffi cient space in the crane
hook and be freely articulating.
- In the case of malfunctions, stop using the
load lifting attachment immediately.
INCORRECT OPERATION
(List not complete)
- Do not exceed the rated load capacity (WLL)
of the unit.
- Only box pallets produced according to DIN
15155 must be picked up.
- If the centre of gravity of the load to be
picked up is not below the suspension eye,
an impermissible inclination of the spreader
beam results (Fig. 2). The max. permissible
inclination angle of the spreader beam is 6°.
- Any modifi cations of the load lifting attach-
ment are prohibited.
- It is forbidden to use the load lifting attach-
ment for the transportation of persons.
- When transporting loads ensure that the load
does not swing (Fig. 1) or come into contact
with other objects.
- Only one box pallet may be transported at a
time with the load lifting attachment.
- Before lifting a load, make sure that all four
spreader beam hooks fully reach under the
box pallet frame (Fig. 3).
- The unit itself must never be used as a
means for attaching ropes, chains or belts.
- Do not allow the load lifting attachment to
fall from a large height.
- The unit must not be used in potentially
explosive atmospheres.
INSPECTION BEFORE INITIAL
OPERATION
According to national and international ac-
cident prevention and safety regulations load
lifting attachments must be inspected:
• in accordance with the risk assessment of
the operating company,
• prior to initial operation,
• before the unit is put into service again
following a shut down,
• after substantial changes,
• however, at least once per year, by a
competent person.
ATTENTION: Actual operating conditions
(e.g. operation in galvanizing facilities) can
dictate shorter inspection intervals.
Repair work may only be carried out by a
specialist workshop that uses original TIGRIP
spare parts. The inspection (mainly consisting
of a visual inspection and a function check)
must determine that all safety devices are
complete and fully operational and cover the
condition of the unit, suspension, equipment
and supporting structure with regard to dam-
age, wear, corrosion or any other alterations.
Initial operation and recurring inspections
must be documented (e.g. in the CMCO works
certifi cate of compliance).
If required, the results of inspections and ap-
propriate repairs must be verifi ed.
Paint damage should be touched up in
order to avoid corrosion. All joints and sliding
surfaces should be slightly lubricated. In the
case of heavy contamination, the unit must
be cleaned.
INSPECTIONS BEFORE STARTING
WORK
- Ensure that the upper frame of the box pallet
to be picked up is undamaged, not deformed
and not worn.
- Check the complete load lifting attachment
for damage, cracks or deformations.
- The load lifting attachment must open and
close easily and freely.
- Check the springs. The latching bracket must
move freely and easily and be noticeably held
by the two springs when slewed up and also
when depressed.