12 Connecting plugs with
cage clamp terminals
(moulded plastic or
metal) to cables
Fig. 12.2
Assembling plugs with cage
clamp terminals
10
9
11
Fig. 12.3
Fit plug insert
Fig. 12.4
dimension drawing connector
105
11
Fig. 12-1 Plug eith cage clamp terminals (plastic/ metal)
1
Locking screew
2
Pressure piece
3
Strain relief
4
Seal
10
12.1 Stripping off of insulation from
cable conductors
Only use cables and conductors
specified in the Technical Data
1. Strip off ca. 30 mm of insulation from
cables.
2. Strip off ca. 8 mm of insulation from all
cable conductors.
3. If required, fit end sleeves to all
conductors.
12.2 Disassembling plugs with cage
clamp terminals [Fig. 12.1]
1. Loosen locking screw (1).
2. Unscrew pressure piece (2) of plug
sleeve (7).
3. Push plug insert (6) out of the plug
sleeve (7) from the front.
4. At the same time, remove the strain
relief (3), seal (4), thrust washer (5) and
insulating sleeve (6) from the plug sleeve
(7) from the back.
5. Fit coloured ring used for marking on to
the plug sleeve (7).(see cap. 22)
12.3 Fitting parts of plugs with cage
clamp terminals to cable
1.
Push pressure piece (2), strain relief (3),
seal (4) and thrust washer (5) on to
cable.
5
Thrust washer (screen clamp)
6
Plug insert
7
Plug sleeve
8
Coupling nut
12.4 Assembling plugs with cage
clamp terminals
1. Using a screwdriver (19) (2.5 x 7.5) open
the clamp (9) and insert the conductors
(11) into the opening [Fig. 12.2].
2. Remove screwdriver from clamp.
3. Repeat process for all conductors.
Contact has now been made between the
conductors and the plug pin.
4. Insert the plug insert (6) with guide lug into
the keyway of the plug sleeve (7) [Fig.
12.3].
5. Fit thrust washer (5), seal (4) and strain
relief (3) into the plug sleeve (7).
i
The thrust washer also acts as a
connection for the screen.
6. Screw pressure piece (2) tight [torque ->
Technical Data]
7. Tighten locking screw (1).
i
To disassemble, carry out the above
actions in the reverse order.
Cooper Crouse-Hinds GmbH
25