Connection Of Plug - Cooper Crouse-Hinds CEAG GHG 570 Mode D'emploi

7

Connection of plug

(moulded plastic or
metal) with cable
Fig. 7.2 Crimping of conductors
Fig. 7.3 Fit divided insulating sleeve
„ k l i c k "
Fig. 7.4 Fit plug insert
Fig. 7.5 Dimensions drawing moulded
plastic / metal
105
20 Cooper Crouse-Hinds GmbH
9
10
Fig. 7-1 Plug (Moulded plastic/metal ) 5-pole
1 Locking screw
2 Pressure piece
3 Strain relief
4 Seal
7 . 1 Plug open (Fig. 7.1)
1. Screw down possible excisting
protective cap. .
2. Loosen locking screw (1).
3. Screw out pressure piece (2) of plug
sleeve (9).
4. Press out from front plug insert (8) out of
plug sleeve (9).
5. At the same time, remove the strain
relief (3), seal (4), thrust washer (5) and
insulating sleeve (6)
from the plug sleeve (9) from the back.
6. Fit coloured ring used for marking on to
the plug sleeve (9).(see cap. 22)
7. 2 Connecting conductors to
plug pins
The insulation of the conductor shall
reach up to the plug pins. The conductor
must not be damaged.
1. Strip off ca. 30 mm of cable insulation.
2. Strip off ca. 8 mm of insulation from
cable conductors.
When using a thrust washer with PE
conductor, connect it with the plug pin 7
(PE), the larger on, and the PE conductor
of the using cable.To avoid mistakes, take
this first.
Moulded plastic plugs
1. Insert conductor into the connection
opening of the plug pin (7).
2. Crimp on all conductors using crimping
tool (→ Accessories) [Fig.7.2]
or
solder all conductors to plug pins and
pull shrink-on sleeve over each solde
ring point
7
8
5 Thrust washer
5a Thrust washer with PE
6 Insulating sleeve divisible
7 Plug pins
Metal plugs
1. Insert conductor into the connection
opening of the plug pin (7).
2. Crimp on all conductors using crimping
tool (→ Accessories) [Fig.7.2] .
or
solder conductors to plug pins and pull
shrink-on sleeve over each soldering
point.
7 . 3 Assembling plugs
Also assemble plug pins that are not Also assemble plug pins that are not
Also assemble plug pins that are not Also assemble plug pins that are not Also assemble plug pins that are not
connected connected. connected
connected connected
Once they have been pressed into the plug
insert, the plug pins cannot be
disassembled.
1. Push pressure piece (2), strain relief (3),
seal (4) and thrust washer (5) on to
cable.
2. Push all the plug pins (7) into the hexa
gonal keyways of the plug insert until
they engage [Fig. 7.1].
3. Pull the insulating sleeve (6) apart and
press the conductors together again
until they engage [Fig. 7.3].
4. Push the insulating sleeve (6) on to the
plug insert (8).
5. Insert the plug insert (8) with guide lug
into the keyway of the plug sleeve (9)
[Fig. 7.4].
6. Fit thrust washer (5), seal (4) and strain
relief (3).
7. Screw pressure piece (2) tight
[torque -> Technical Data]
8. Tighten locking screw (1).
5 a
1
2
3
4
5
6
8 Plug insert
9 Plug sleeve
10 Coupling nut