8
Connection of connector
(moulded plastic or metal)
with cable
Fig. 8.2
Crimping of conductors
Fig. 8.3
Fit divided insulating sleeve
„ k l i c k "
Fig. 8.4
Fit connector insert
Fig. 8.5
Dimensions drawing moulded
plastic / metal
105
9
Fig. 8-1 connector (Moulded plastic/metal )
1 Locking screw
2 Pressure piece
3 Stain relief
4 Seal
8 . 1 Opening connctor (Fig. 8.1)
1.
If available, unscrew protective cap
from the coupler.
2.
Loosen locking screw (1).
3.
Unscrew pressure piece (2) of coupler
sleeve (9).
4.
Push coupler insert (8) out of the
coupler sleeve (9) from the front.
5.
At the same time, remove the strain
relief (3), seal (4), thrust washer and
insulating sleeve (6) from the coupler
sleeve (9) from the back.
6.
Fit coloured ring used for marking on to
the plug sleeve (9).(see cap. 22)
8.2 Connecting connector (moulded
plastic or metal) to cable
The insulation of the conductor shall
reach up to the plug pins. The conductor
must not be damaged.
1.
Strip off ca. 30 mm of cable insulation.
2.
Strip off ca. 8 mm of insulation from
cable conductors.
When using a thrust washer with PE
conductor, connect it with the plug pin 7
(PE), the larger on, and the PE conductor
of the using cable.To avoid mistakes, take
this first.
Moulded plastic connector
1.
Insert conductor into the connection
opening of the contact socket (7).
2.
Crimp on all conductors using crimping
tool (→ Accessories) [Fig.8.2]
or
solder all conductors to plug pins and
pull shrink-on sleeve over each solde
ring point.
5 a
7
8
5 Thrust washer
6 Insulation sleeve divisible
7 Contact sockets
8 Coupler insert
Metal connector
1.
Insert conductor into the connection
opening of the contact socket (7).
2.
Crimp on all conductors using crimping
tool (→ Accessories) [Fig.8.2]
or
solder conductors to plug pins and pull
shrink-on sleeve over each soldering
point.
8 . 3 Assembling connector
Also assemble contact sockets that are
Also assemble contact sockets that are
Also assemble contact sockets that are
Also assemble contact sockets that are
Also assemble contact sockets that are
not connected.
not connected
not connected
not connected
not connected
Once they have been pressed into the
coupler insert, the contact sockets cannot
be disassembled.
1.
Push pressure piece (2), strain relief (3),
seal (4), thrust washer (5) and insulating
sleeve (6) on to cable.
2.
Push all the contact sockets (7) into the
hexagonal keyways of the coupler insert
(8) until they engage [Fig. 8.1].
3.
Pull the insulating sleeve (6) apart and
press the conductors together again
until they engage [Fig. 7.3].
4.
Push the insulating sleeve (6) on to the
coupler insert (8).
5.
Insert the coupler insert (8) with guide
lug into the keyway of the coupler sleeve
(9) [Fig. 8.4].
6.
Fit thrust washer (5), seal (4) and strain
relief (3).
7.
Screw pressure piece (2) tight
[torque -> Technical Data]
8.
Tighten locking screw (1).
Cooper Crouse-Hinds GmbH
1
3
4
5
6
9 Coupler sleeve
2
21