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WARNING: Correct mounting and alignment of the blade
guard assembly is essential to safe operation!
Mounting the Throat Plate (Fig. E)
1. Align the throat plate
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tabs on the back of the throat plate into the holes on the back of
the table opening.
2. Turn the locking screw
30
to lock the table insert in place.
3. The throat plate includes four adjustment screws which raise
or lower the throat plate. When properly adjusted, the front of
the throat plate should be flush or slightly below the surface of
the table top and secured in place. The rear of the throat plate
should be flush or slightly above the table top.
WARNING: Never use the machine without the throat plate.
Immediately replace the throatplate when worn or damaged.
Removing the Throat Plate
1. Remove the throat plate
screw
with a screw driver 90˚ anti-clockwise
30
2. Pull throat plate up and forward to expose the inside of the
saw. DO NOT operate the saw without the throat plate.
Fitting the Rip Fence (Fig. F)
The rip fence can be installed in two positions on the
right (Position 1 for 0 mm to 522 mm ripping, and Position 2
for 100 mm to 622 mm ripping.) and one position on the left of
your table saw.
1. Unlock the rip fence latches
2. Holding the fence at an angle, align the locator pins (front
and back)
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on the fence rails with the fence head slots
3. Slide the head slots onto the pins and rotate the fence down
until it rests on the rails.
4. Lock the fence in place by closing the front and back
latches
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onto the rails.
Fixing to Workbench (Fig. A)
• The machine frame between the feet on each side is provided
with two holes
9
which allow fixing on a workbench. Use the
holes diagonally.
• To improve the handling, fix the machine on a piece of
plywood a minimum of 15 mm thick.
When in use the plywood sheet can be clamped to the
workbench. This allows easier transportation of the machine, by
releasing the clamps.
Holes
are also provided under the saw feet for mounting to
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DE7400 brackets.
ADJUSTMENTS
Blade Adjustment
Blade Alignment (Parallel to Mitre Slot)(Fig. G)
WARNING: Cut Hazard. Check the blade at 0˚ and 45˚
to make sure blade does not hit the throat plate, causing
personal injury.
If the blade appears to be out of alignment with the mitre slot
on the table top, it will require calibration for alignment. To
realign the blade and mitre slot, use the following procedure:
WARNING: To reduce the risk of injury, turn unit off and
disconnect machine from power source before installing
and removing accessories, before adjusting or changing
set-ups or when making repairs. An accidental start-up can
cause injury.
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as shown in Fig. E, and insert the
with a screw driver clockwise 90°
by turning the locking
17
.
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1. Using a 5 mm hex wrench, loosen rear pivot bracket
fasteners
34
, located on the underside of the table, just enough
to allow the bracket to move side-to-side.
2. Adjust the bracket until the blade is parallel to the mitre
gauge slot.
3. Tighten the rear pivot bracket fasteners to 110–120
in-lbs (12.5–13.6 Nm).
Blade Height Adjustment (Fig. A)
The blade can be raised and lowered by turning the blade
height adjustment wheel
Make sure the top three teeth of the blade are just breaking
through the upper surface of the workpiece when sawing. This
will ensure that the maximum number of teeth are removing
material at any given time, thus giving optimum performance.
Aligning Guard Assembly to Blade (Fig. H)
1. Remove the throat plate. Refer to Removing Throat Plate
under assembly and adjustments.
2. Raise the blade to full depth of cut and 0° bevel angle.
3. Locate the three small set screws
used to adjust the riving knife position.
4. Lay a straight edge on the table against two blade tips. The
riving knife should not touch the straight edge.
5. If adjustment is needed, loosen the two larger lock screws
6. Use the small set screws
position. Lay the straight edge on the opposite side of the blade
and repeat adjustments as needed.
7. Lightly tighten the two larger lock screws
32
.
8. Place a square flat against the riving knife to verify the riving
knife is vertical and in-line with the blade.
9. If needed, use the set screws to bring the riving knife vertical
with the square.
10. Repeat step 4 to verify position of riving knife. Repeat 5
thru 9 if necessary.
11. Fully tighten the two larger lock screws
Parallel Adjustment (Fig. A, I, J)
For optimum performance, the blade must be parallel to the rip
fence. This adjustment has been made at the factory. To re-adjust:
Position 1 Fence Alignment
1. Install the fence in position 1 and unlock the rail lock lever
Locate both locator pins
and rear rails.
2. Loosen the rear locator pin screw and adjust the alignment
of the fence in the groove until the fence face is parallel to the
blade. Make sure you measure from the fence face to the front
and back of the blade to ensure alignment.
3. Tighten the locator screw and repeat on the left side of
the blade.
4. Check rip scale pointer adjustment (Fig. J).
Position 2 Fence Alignment (Fig. I)
1. To align position 2 fence locator pins
pins have been aligned, refer to Position 1 Fence Alignment.
2. Loosen the position 2 pins, then using the holes on the blade
wrench
as a guide for positioning, align the pins (Fig. I).
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3. Tighten the locator pins (front and rear).
Adjusting the Rip Scale (Fig. J)
1. Unlock the rail lock lever
6
.
. These screws will be
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33
to adjust the riving knife
.
35
35
.
31
that support the fence on the front
31
, ensure position 1
.
5
.
35
5
.
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