MasterLiner Maxi Flex/HD; Basic Flex/HD
9 Maintenance and cleaning
Under normal operating conditions, the MasterLiner does not require maintenance. Scheduled maintenance and cleaning
are prerequisites for a long service life and trouble-free operation.
DANGER
Risk of injury due to unexpected start-up
The following instructions must be followed during all maintenance, servicing, assembly, disassembly, and repair work:
• Switch off the power source.
• Disconnect all electrical connections.
DANGER
Electric shock
Dangerous voltage due to defective cables.
• Check all live cables and connections for proper installation and damage.
• Replace any damaged, deformed or worn parts.
NOTICE
• Maintenance and cleaning work may be carried out only by qualified personnel (in Germany see TRBS 1203).
• Always wear your personal protective equipment when performing maintenance and cleaning work.
• Please also consult the operating instructions for all welding components, e. g. the coolant recirculator, wire feeder and
welding torch.
9.1 Maintenance intervals
NOTICE
• The specified maintenance intervals are standard values and refer to single-shift operation. The additional operating
conditions can shorten the maintenance intervals.
When using arc welding equipment, always observe the provisions of EN 60974-4 Inspection and testing, as well as any
national laws and regulations.
We recommend conducting the following checks when replacing an empty wire drum with a full one.
Check the following:
Weekly
Visual inspection for external damage.
• If necessary, completely replace the MasterLiner.
9.2 Replacing the MasterLiner on page EN-16
Tab. 10
Maintenance intervals
BAL.0510.0 • 2021-08-19
9 Maintenance and cleaning
Monthly
Check that the wire feed movement is smooth running.
• Check how the MasterLiner is laid (note bending
radii).
3.2 Suspension/total bending angle of all bending
radii on page EN-7
• If necessary, completely replace the MasterLiner.
9.2 Replacing the MasterLiner on page EN-16
EN - 15