Laying In The Cable Carrier En; Operation; Putting Out Of Operation - Abicor Binzel MasterLiner Maxi Flex/HD Mode D'emploi

7 Operation

6.2.2 Laying in the cable carrier
1 Wire feeder
2
Gantry welding system
Fig. 11 Laying in the cable carrier
NOTICE
• When laying the MasterLiner in a cable carrier, note and observe the permissible bending radii.
• Avoid bending the MasterLiner unnecessarily when it is laid. Laying in a cable carrier is essentially possible.
Breaches of the minimum bending radii can cause damage and wire feed irregularities. Note the bending radii for use
when dynamically laying the MasterLiner:
 3.2 Suspension/total bending angle of all bending radii on page EN-7
• All MasterLiner types are essentially suitable for dynamic movements. For very high dynamic forces and rapid robot
movements, use the MasterLiner HD version.
• For applications involving a longer wire feed distance and/or multiple bends, we strongly recommend using an
additional wire drive near the wire drum.
• When suspending MasterLiner of any type, use suitable mounts, strain relief devices for the wire feeder and wire
drums as well as the wire feed distance.
• The MasterLiner HD and MasterLiner Flex can, in principle, be used in combination. To do so, use suitable
connectors.
7 Operation
NOTICE
• The system may only be operated by qualified personnel (in Germany see TRBS 1203).
• Before connecting the cable assembly to the wire feeder, check whether the proper wire guide (liner or PA liner) in
accordance with the wire diameter and wire type has been inserted.

8 Putting out of operation

NOTICE
• As the MasterLiner is integrated into a welding system, the process for putting it out of operation depends on the
control system. Please make sure that the shutdown procedures for all components integrated in the welding system are
strictly observed.
EN - 14
1
6
5
4
3
3 Wire drum
4
Welding robot
MasterLiner Maxi Flex/HD; Basic Flex/HD
2
5 MasterLiner laying
6 Laying the MasterLiner in a cable carrier
BAL.0510.0 • 2021-08-19