Troubleshooting - Abicor Binzel MasterLiner Maxi Flex/HD Mode D'emploi

MasterLiner Maxi Flex/HD; Basic Flex/HD

10 Troubleshooting

DANGER
Risk of injury and machine damage when handled by unauthorised persons
Incorrect repair work and changes of the product may lead to significant injuries and damage to the device. The product
warranty will be rendered invalid if work is carried out on the product by unauthorized persons.
• Operating, maintenance, cleaning and repair work may be carried out only by qualified personnel
(in Germany see TRBS 1203).
Please observe the attached document 'Warranty'. Please consult your retailer or the manufacturer in case of any doubts
and/or problems.
NOTICE
• Please also consult the operating instructions for the welding components, such as the power source, welding torch
system, re-circulating cooling unit etc.
Fault Cause
• MasterLiner heavily soiled
• MasterLiner mechanically damaged (torn
apart, broken, etc.)
Wire feed
irregularities
• Too many and two narrow bending radii in the
wire feed section
• Wire feed distance too large
• Filler material diameter too large
Tab. 11
Troubleshooting
BAL.0510.0 • 2021-08-19
Solution
• Check if the MasterLiner contains foreign bodies (wire
residues)
• Visual inspection of the filler material for dirt
• Completely replace the MasterLiner
 9.2 Replacing the MasterLiner on page EN-16
 3.2 Suspension/total bending angle of all bending radii
on page EN-7
• Possibly reduce the tensile load
• Check how the MasterLiner is laid
 6.2 Laying on page EN-13
 3.2 Suspension/total bending angle of all bending radii
on page EN-7
• Enlarge the bending radii and reduce the number of
bending radii
• Reduce the wire feed distance or use an auxiliary drive
• Use a MasterLiner that is compatible with the filler
material's diameter
 Tab. 3 MasterLiner versions on page EN-5
10 Troubleshooting
EN - 17