User manual
When using red or blue sheathing (aluminium welding), it is recommended to use the 91151 (I-C) accessory. This
stainless steel sheath guide improves the centering of the sheath and facilitates the flow of the wire.
SEMI-AUTOMATIC WELDING IN CUSI AND CUAL (BRAZING MODE)
The unit can weld Ø 0.8 and 1.6mm CuSi and CuAl wire.
In the same way as with steel, a capillary tube must be set up and a torch with a steel sheath must be used. For brazing, pure argon (Ar) should be
used.
SEMI-AUTOMATIC WELDING WITH CORED WIRE
The unit can weld flux-cored wire from Ø 0.9 to 2.4mm. The original rollers must be replaced by specific cored wire rollers (available as an optional
extra). Welding flux-cored wire with a standard nozzle can lead to overheating and damage to the torch. Remove the original nozzle from your MIG-
MAG torch.
RECOMMENDED COMBINATIONS
(mm)
0.8-2
2-4
4-8
8-15
0.6-1.5
1.5-3
3-8
8-20
MIG / MAG (GMAW/FCAW) WELDING MODE
Settings
Settings
Torque
- FeAr 15% CO2
material/gas
- ...
Wire diameter
Ø 0.6 > Ø 2.4 mm
Using the trigger
2T, 4T
Spot mode
Spot, Spot-Delay
Thickness
First Setting
Start-up
Speed
Access to some of the welding parameters depends on the selected display mode: Settings/Display mode: Easy, Advanced or Expert. Refer to the
HMI manual.
WELDING PROCESSES
For more information on GYS pre-installed user settings and welding processes, scan the QR code:
SPOT WELDING MODE
• Spot
This welding mode allows the pre-assembly of parts before welding. Spot welding can be done manually using the trigger or timed with a predefined
spot welding period. Spot welding allows for better reproduction and non-oxidised weld points.
Translation of the original
instructions
Current (A)
Ø Wire (mm)
20-100
100-200
200-300
1.0/1.2
300-500
1.2/1.6
15-80
80-150
150-300
1.0/1.2
300-500
1.2/1.6
Welding processes
-
-
-
Ø Nozzle (mm)
0.8
12
1.0
12-15
15-16
16
0.6
12
0.8
12-15
15-16
16
Choice of the material to be welded.
Synergic welding parameters
Choice of wire diameter
Choice of trigger welding management mode
Selecting the spot mode
Choosing the main setting to be displayed (thickness of the workpiece,
average welding current or wire speed).
WF 50
Video
Flow (L/min)
10-12
12-15
15-18
18-25
8-10
10-12
12-15
15-18
25