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Miller PipePro 12RC SuitCase Manuel Du Propriétaire
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  5. SuitCase 12RC
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Miller PipePro 12RC SuitCase Manuel Du Propriétaire

Miller PipePro 12RC SuitCase Manuel Du Propriétaire

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Visit our website at
www.MillerWelds.com
PipePro
12RC SuitCase
CE And Non-CE Models
OM-221 687S
2012−10
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder
R
File: MIG (GMAW)
R

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  • Page 1 OM-221 687S 2012−10 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder PipePro 12RC SuitCase CE And Non-CE Models File: MIG (GMAW) Visit our website at www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
  • Page 3 TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.
  • Page 4 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).
  • Page 5 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2011−10 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
  • Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. BATTERY EXPLOSION can injure. D Do not install or place unit on, over, or near D Do not use welder to charge batteries or jump combustible surfaces. start vehicles unless it has a battery charging feature designed for this purpose.
  • Page 8 1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.
  • Page 9 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2011−10 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
  • Page 11 ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est D Fermer l’alimentation du gaz comprimé en cas endommagée, elle peut exploser.
  • Page 12 Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- LES FILS DE SOUDAGE peuvent...
  • Page 13 2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: is available as a free download from the American Welding Society at 800-463-6727, website: www.csa-international.org). http://www.aws.org or purchased from Global Engineering Documents Safe Practice For Occupational And Educational Eye And Face Protec- (phone: 1-877-413-5184, website: www.global.ihs.com).
  • Page 14 OM-221 687 Page 10...
  • Page 15 SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility.
  • Page 16 Do not weld on drums or any closed containers. Safe64 2012−06 Do not remove or paint over (cover) the label. Safe20 2012−05 Drive rolls can injure fingers. Safe32 2012−05 Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects away. Safe33 2012−05 Wear hat and safety glasses.
  • Page 17 SECTION 4 − INSTALLATION 4-1. Important Information Regarding CE Products (Sold Within The EU) A. Information On Electromagnetic Fields (EMF) This equipment shall not be used by the general public as the EMF limits for the general public might be exceeded during welding. This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person.
  • Page 18 4-5. 14-Pin Plug Information Pin* Pin Information 40 volts DC with respect to socket G. Circuit common for 40 volts DC circuit. Contact closure to K completes contactor control circuit. Contact closure to B completes contactor control circuit. +10 volts DC input from power source to wire feeder with respect to socket D. Remote volt control circuit common.
  • Page 19 4-8. Equipment Connection Diagram Welding Power Source Negative Volt Sense Cable Connect plug on end of volt sense cable to volt sense receptacle on front of welding power source. Interconnect Cable Connect 14-pin socket into wire feeder control cable. Connect 72-pin connector to robot I/O recep- tacle RC72 on rear of power source.
  • Page 20 4-9. Installing And Aligning Wire Guide And Drive Rolls Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier. Drive Roll Slide drive roll onto drive roll carrier. Turn nut one click.
  • Page 21 4-10. Connecting Welding Gun Gun Securing Knob Gun Block Gun Outlet Wire Guide Loosen knob, insert gun end into block. Position outlet wire guide as close as possible to drive rolls with- out touching. Tighten knob. Gun Trigger Plug Gun Trigger Receptacle Internal Side View 804 209-A 4-11.
  • Page 22 4-12. Connecting Weld Cable User-Suppled Weld Cable Follow wire manufacturer’s recom- mendations for weld cable polarity. User-Suppled Male Connector User-Suppled Female Connector From Wire Feeder Push female connector over male connector, and turn 1/4 turn clock- wise. 804 211-A 4-13. Installing And Threading Welding Wire Installing Wire And Adjusting Hub Tension: Hold wire tightly...
  • Page 23 SECTION 5 − OPERATION 5-1. Controls Power Control Switch Trigger Hold Switch Depress the upper part of the switch (turns trigger hold On) to weld without holding gun trigger throughout the weld cycle. To start weld, press and release gun trigger.
  • Page 24 5-2. Setting Digital Meter Board PC4 DIP Switches Front Meter Panel S1 DIP Switch S2 DIP Switch Front Panel Mounting Screws Volts, Wirefeed Speed, or Amps Select Switch Meter DIP switches are factory set to display voltage and wirefeed speed in meters per minute.
  • Page 25 SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Maintain more often Disconnect power before maintaining. during severe conditions. 3 Months Replace Damaged Or Replace Damaged Unreadable Gas Hose Labels Repair Or Replace Cracked Cables And Cords 6 Months Clean Blow Out Or Drive Vacuum Inside...
  • Page 26 6-3. Troubleshooting Trouble Remedy Wire does not feed, unit completely inop- Turn Power switch On. erative. Check 14−pin plug PLG2 connections. Check input power. Wire does not feed. Check supplementary protector CB1. (see Section 6-2). Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s Manual.
  • Page 27 SECTION 7 − ELECTRICAL DIAGRAMS 227 140-A Figure 7-1. Circuit Diagram For Wire Feeder OM-221 687 Page 23...
  • Page 28 SECTION 8 − PARTS LIST Hardware is common and not available unless listed. Figure 8-1. Complete Assembly 804 415-F OM-221 687 Page 24...
  • Page 29 Item Dia. Part Description Mkgs. Quantity Figure 8-1. Complete Assembly ..220 195 Motor, Right Angle 24VDC 145 Rpm 37.5 Ratio W/Plug ....
  • Page 30 Item Dia. Part Description Mkgs. Quantity Figure 8-1. Complete Assembly (Continued) ... . . 221 051 Chassis, Control Box ..........
  • Page 31 Table 8-1. Drive Roll And Wire Guide Kits Base selection of drive rolls upon the following recommended usages: 1. V-Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types). 4.
  • Page 32 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
  • Page 33 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
  • Page 34 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
  • Page 35 Effective January 1, 2012 (Equipment with a serial number preface of MC or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions 90 Days —...
  • Page 36 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department.  ORIGINAL INSTRUCTIONS − PRINTED IN USA 2012 Miller Electric Mfg. Co. 2012−01...