Pump Wiring Instructions; Control Panels - Zoeller X6161 Mode D'emploi

Model HP RPM
JX6294 1-1/2 3450
FX6294 1-1/2 3450
GX6294 1-1/2 3450
BAX6294 1-1/2 3450
EX6295 2 3450
IX6295 2 3450
JX6295 2 3450
FX6295 2 3450
GX6295 2 3450
BAX6295 2 3450
EX6404 2 1725
IX6404 2 1725
JX6404 2 1725
FX6404 2 1725
GX6404 2 1725
BAX6404 2 1725
EX6405 3 1725
IX6405 3 1725
JX6405 3 1725
FX6405 3 1725
GX6405 3 1725
BAX6405 3 1725
* Line to line reading will only reflect the run winding resistance.
Start winding resistance can only be measured after removing the cover.
Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.
"Risk of electrical shock" Do not remove power supply cord and strain relief or connect conduit directly to the pump.
Power cords, sensor cords, and float cords all must be sealed to prevent gases from the basin entering the control panel.
CAUTION
It is very important that these units be connected for proper rotation. Since no rotating parts are visible without removing the pump from the pit, the rotation
on 3 phase units should be checked before installation into the pit as follows:
After the proper electrical connections are made, momentarily energize the pump observing the direction of kick back due to starting torque. The rotation is correct if
the kick back is in the opposite direction of the rotation arrow. If the rotation is not correct, disconnect power and switch any two power leads. Turn power back on and
retest for proper rotation.
The power and sensor wires are contained in the same cord. The green wire is a ground connection. All wires must terminate in the control panel.
The following should be noted:
(1) The thermal sensors are normally closed and mounted adjacent to the motor windings. If internal temperatures exceed a maximum limit, the pump will deactivate.
On 3 phase models connect the white and red wires with the black tracer to the control panel. The pump is able to restart once the motor cools down. Continued
deactivation of this circuit requires the attention from maintenance personnel.
(2) The seal leak wires are connected to a 330K ohm moisture detection circuit. An indicator light will activate whenever water is present in the motor shaft seal cavity
or cord cap assembly. Whenever the seal leak light is activated, indicating the entry of moisture into the pump, it should be removed and serviced in order to avoid
damage to the motor. Moisture sensor circuit can be checked for continuity (complete circuit) with a (Volt-OHM-Meter). Set the VOM to read resistance and
connect the VOM leads to the moisture sensor wires. The VOM should read approximately 330k Ohms. Resistance readings significantly lower indicates an
entry of moisture into the pump. If VOM reading is open then a problem exists with moisture detection circuit.
(3) The green wire shall be connected to a ground lug in the panel. Check resistance between the green ground conductor and all other wires. This resistance reading
should indicate an open circuit. If VOM reading returns a reading other than open, then a problem exists with the sensor circuit wiring or cordage and the pump
should be taken to an approved repair station.
These pumps are nonautomatic and they require a control panel with intrinsically safe float and moisture sensor circuits. A motor starter circuit, control circuit, and high-
water alarm circuit within the panel are standard features. Enclosures rated for outdoor use and alternating relays are often required. The following should be noted.
(1) The seal failure sensor and thermal sensor (3 phase only) protection require that interfacing terminals and functions be incorporated into the panel.
(2) All 3 phase only pumps require overload protection in panel. Use with approved motor control that matches motor input in full load amperes with overload
element(s) selected or adjusted in accordance with control instructions.
(3) Lightning arrestors, condensation heaters and elapsed-time meters are optional features that provide added protection.
ELECTRICAL DATA, continued
Voltage Phase Hertz
200 3 60
230 3 60
460 3 60
575 3 60
230 1 60
200 1 60
200 3 60
230 3 60
460 3 60
575 3 60
230 1 60
200 1 60
200 3 60
230 3 60
460 3 60
575 3 60
230 1 60
200 1 60
200 3 60
230 3 60
460 3 60
575 3 60

PUMP WIRING INSTRUCTIONS

INSTRUCTIONS FOR CHECKING ROTATION OF THREE PHASE UNITS
SENSOR WIRES (See page 5)

CONTROL PANELS

© Copyright 2017 Zoeller
Amps
Full Load In Air Shut Off
10.8 6.2
9.5 5.6
4.8 2.8
3.8 2.2
17.1 12.0
20.5 14.7
14.3 8.8
12.2 7.5
6.1 3.8
4.9 3.0
12.9 9.9
14.4 11.5
13.8 13.1
10.5 9.7
5.2 4.8
4.1 3.8
19.0 11.3
20.2 8.8
14.8 12.5
12.2 9.7
6.1 4.8
4.8 3.8
Co. All rights reserved.
®
4
KVA
Resistance
Locked Rotor Code
Line-to-Line
45.2 M 2.62/2.14
39.4 M
19.7 M
15.9 M
45.7 F 1.29/1.05*
54.5 F
45.2 J 2.62/2.14
39.4 J
19.7 J
15.9 J
44.8 B 1.80/1.60*
49.6 B 1.42/1.28*
56.8 H
44.6 G
22.3 G
17.6 G 14.6/12.7
44.8 B 1.80/1.60
49.6 B 1.42/1.28*
56.8 H
44.6 G
22.3 G
17.6 G 14.6/12.7
Winding
3.5/2.8
13.9/11.3
20.6/18.3
.86/.71*
3.5/2.8
13.9/11.3
20.6/18.3
1.6/1.3
2.3/2.0
9.1/8.0
1.6/1.3
2.3/2.0
9.1/8.0