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Contents
1.
Safety regulations for Airless spraying ...................................... 2
1.1
Explanation of symbols used .............................................................. 2
1.2
Electrical safety ......................................................................................... 3
1.3
Gasoline engine safety .......................................................................... 4
1.4
Fueling (gas engine) ............................................................................... 4
2.
General view of application ............................................................. 5
2.1
Application ................................................................................................ 5
2.2
Coating materials .................................................................................... 5
3.
Description of unit................................................................................ 5
3.1
Airless process .......................................................................................... 5
3.2
Functioning of the unit ......................................................................... 5
3.3
System diagram - gasoline PL units .................................................. 6
3.4
Technical data for PL units ................................................................... 7
3.5
Airless Spray Tip Recommendation Chart ...................................... 7
4.
Operation .................................................................................................. 8
4.1
Setup ............................................................................................................ 8
4.2
Preparing a new sprayer ....................................................................... 9
4.3
Preparing to paint .................................................................................10
4.4
Painting .....................................................................................................10
4.5
Pressure relief procedure ...................................................................11
4.6
Operating the Front Caster ................................................................11
5.
Cleanup ....................................................................................................12
5.1
flammable solvents ..............................................................................12
5.2
Cleaning the sprayer ............................................................................12
5.3
Cleaning a clogged tip ........................................................................12
6.
Maintenance..........................................................................................13
6.1
Daily maintenance ................................................................................13
6.2
Maintaining the filter assembly........................................................13
6.3
Maintaining the hydraulic system ...................................................14
6.4
Maintaining the fluid section ............................................................14
6.5
Basic engine maintenance .................................................................15
6.6
6.7
Adjusting the Tracking of the Front Caster ..................................16
6.8
Replacing the belt .................................................................................17
6.9
Servicing the hydraulic motor ..........................................................18
6.10
Servicing the fluid section ..................................................................20
6.11
SAE O-ring fitting installation ...........................................................22
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7.
Troubleshooting .................................................................................23
7.1
Airless gun ...............................................................................................23
7.2
Fluid section ............................................................................................23
7.3
Hydraulic motors ...................................................................................24
7.4
Spray patterns ........................................................................................25
Accessories and spare parts ........................................................................78
Spare parts list for the main assembly .................................................. 78/79
Spare parts list for the cart assembly I .................................................. 80/81
Spare parts list for the cart assembly II ................................................. 82/83
Spare parts list for the hydraulic system .............................................. 84/85
Spare parts list for the hydraulic motor ............................................... 86/87
Spare parts list for the fluid section • PL4950 ..................................... 88/89
Spare parts list for the fluid section • PL6950 / PL8950 .................. 90/91
Spare parts list for gas convertokit ...............................................................92
Spare parts list for belt guard assembly ......................................................93
Spare parts list for the high-pressure filter ......................................... 94/95
Spare parts list for bleed hose assembly with valve ...............................96
Spare parts list for bleed valve .......................................................................97
Spare parts list for siphon hose assembly ..................................................98
Spare parts list for caster assembly ...............................................................98
Spare parts list for second gun assembly ...................................................99
Installing the Second Gun Assembly ........................................... 100/101
Connection diagram (PL4950) ..................................................................102
Connection diagram (PL6950/8950) .....................................................103
Accessories for PL units ...............................................................................104
SC-6 Striping Tip Chart ....................................................................................105
Spare parts list for electric convertokit (120V) ........................................107
Warranty .............................................................................................................108
1
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Powrliner pl6950Powrliner pl8950029001902900100290011

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