Mark the 4 holes with the aid of the mounting frame
X
X
and spirit level.
– Make sure that the holes are centred.
Drill the 4 boreholes in the wall.
X
X
Insert the wall plugs in the holes.
X
X
Prepare the mounting frame for the cable installation:
X
X
– Connection cable from rear: feed the cable through
the bottom part of the frame.
– Connection cable from top/left/right/bottom: remove
the prepared weak-spots in the frame.
Place the mounting frame in level position.
X
X
Secure the mounting frame with the 2 short screws and
X
X
washers on the top holes.
Remove the 2 screws in the plug holder (see Fig. 03) and
X
X
detach the bottom cover.
Feed the supply cable through the seal in the bottom
X
X
part of the charger.
Place the charging station on the 2 hooks at the top of
X
X
the frame.
Secure the bottom part of the charging station with the
X
X
2 long screws and washers.
8.4 Electrical connections
■
■
The terminals are designed as connection terminals.
■
■
Depending on the cable and type of installation, the
minimum cable cross-section for a standard installation
is 6 mm² (for 16 A) and 10 mm² (for 32 A).
Use wire end ferrules on flexible wiring.
Feed the cable through the seal in the charging station
X
X
centred, straight and free of stress.
Route the cable with the correct radius (approx. cable
X
X
diameter x10) to the connection terminals.
Cut the wires to the correct length. Keep the
X
X
connections as short as possible. The PE conductor
should be longer than all the other wires.
Strip the wires to a length of 12 mm. It is recommended
X
X
to use ferrules on non-solid wires.
Check whether the power supply is single-phase or
X
X
3-phase.
– 1-phase: Use only L1, N and PE.
Webasto PURE
– 3-phase: Use L1, L2, L3, N and PE. Then measure the
rotary field. A clockwise rotating field is required.
Secure the wires to the connection terminals as
X
X
illustrated. (See Fig. 09)
Check that the connections are tight and connection
X
X
wires are secure.
8.5 DIP switch settings
WARNING
High voltages
Danger of fatal electric shock.
Ensure safe isolation from the power supply
X
X
The power settings of the charging station are configured
with DIP switches (see Fig. 08).
DIP switch up/ON = 1
DIP switch down/OFF = 0
Factory setting: 1100
Changes to the DIP switch settings become active
after restarting the charging station.
DIP switches 3 and 4 are set at the factory. Switches
3 and 4 must be set to 0.
DIP-switch settings
Switch
1
2
3
16 or
Descrip-
1- or
32 A
Factory setting
per
tion
3-phase
phase
16 A
0
0
0
1-phase
32 A
0
1
0
1-phase *
16 A
1
0
0
3-phase
32 A
3-phase
1
1
0
factory
setting **
* This configuration is not allowed in all countries for the
private sector.
** A Webasto PURE programmed for 11 kW cannot be set
to 22 kW with the DIP switches.
8.6 Initial start-up
Safety check
Document the results of the checks and measurements
carried out during initial start-up corresponding to the
applicable installation requirements and standards.
The local regulations relating to operation, installation and
environmental protection also apply.
Start-up procedure
Remove material residues from the connection area.
X
X
Check before start-up all screw- and clamp-connection
X
X
on firm connection.
Fit the lower cover.
X
X
Fit and tighten the mounting screws for the lower cover.
X
X
(See Fig. 03)
Switch on power supply.
X
X
Unlock charging station with key-operated switch:
X
X
– LED indicator lights red (1 s)
– The LED indicator changes from red to green (1 s).
– The LED indicator changes from green to blue.
Perform initial operation check and record measured
X
X
Capacity
values in test log. An EV simulator is used for the
4
measurement at the charging coupling.
Simulate and test the individual operating and protection
X
X
functions with the EV simulator.
Plug the charging cable into a vehicle and secure.
X
X
The LED changes from blue to green.
X
X
9 Settings
0
3.6 kW
It is necessary to complete the following procedures
0
7.2 kW
within a certain time, therefore read through all the
steps before starting the procedure.
0
11 kW
The LED colours blue and green can be dimmed. The
brightness of the warning colour red is fixed by the factory
setting.
0
22 kW
9.1 To activate programming mode
X
3
Charging station switched on.
X
3
LED indicator lights blue.
5