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Further information about the recommended Bosch punch-
ing tools can also be found at www.bosch-pt.com or via a
sticker in the power tool's XL-BOXX.
Size
Order number
Die + punch set
M16
2 608 001 157
M20
2 608 001 158
M25
2 608 001 159
M32
2 608 001 160
M40
2 608 001 161
PG9
2 608 001 162
PG11
2 608 001 163
PG13
2 608 001 164
PG16
2 608 001 165
PG21
2 608 001 166
PG29
2 608 001 167
PG36
2 608 001 168
Ensure that the tension bolt, spacer bushing, die and punch
are clean and in perfect technical condition.
Lightly grease the threads of the tension bolt (10) (grease
tube: 1 615 430 010). Screw the tension bolt (10) into the
punching head (1).
First place the appropriate spacer bushing (11) and then the
die (12) onto the tension bolt.
Note: For smaller thread sizes (in accordance with the spe-
cifications in the table), the appropriate spacer
bushing (11) must be used. However, their use is also re-
commended for larger thread sizes, as the spacer bushing
shortens the working path and thus the punching process.
Operation
Punching Preparation and Punching Process
Only insert the rechargeable battery into the power
u
tool just before starting the punching process. If, for
example, you inadvertently press the on/off button (9)
during the preparations for punching, there is a risk of in-
jury.
Do not operate the power tool without inserting the
u
punching tool or without sheet metal between the die
and the punch.
In order to prevent the power tool from overheating,
u
do not use the power tool in continuous operation for
more than 15 min.
Bosch Power Tools
Use with tension bolt
Corresponding spacer
(order number)
(order number)
(1 607 000 FL9)
(1 607 000 FV9)
(1 607 000 FM1)
(1 607 000 FM0)
(1 607 000 FL9)
(1 607 000 FV9)
(1 607 000 FM1)
(1 607 000 FM0)
Punching preparation:
– Drill a hole in the sheet metal that is approx. 0.5 mm lar-
ger than the diameter of the mounted tension bolt (10)
(e.g. with a step drill).
– Insert the tension bolt through the pre-drilled hole. Turn
or swivel the punching head (1) so that the die (12) is flat
on the sheet metal.
– Screw the punch (13) that matches the mounted die onto
the tension bolt until it rests against the sheet metal with
slight pressure.
Punching process:
– Insert the rechargeable battery into the power tool.
– To switch on and start the punching process, press and
hold the on/off button (9). The worklight (7) lights up.
– Once the power tool has detected a complete punching
operation, the tension bolt (10) retracts with the
punch (13) and the motor switches off automatically.
Release the on/off button (9). The worklight will go out
automatically after approx. 10 s.
End the punching process manually:
– To end the punching process prematurely, release the on/
off button (9) during the punching process. The punching
process stops.
– If the punching process is stopped prematurely or if the
tension bolt (10) does not retract automatically after the
end of the punching process, press the reset button (2).
Press and hold the reset button until the tension bolt has
returned to its starting position.
Remove the battery from the power tool. Unscrew the
punch (13) from the tension bolt and remove the punch
remnant from the die (12).
English | 17
Spacer bushing re-
bushing
quired
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1 609 92A B0Z | (22.11.2024)
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