Miller Spoolmate 3545 Manuel D'utilisation
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Voir aussi pour Spoolmate 3545:
- Mode d'emploi (36 pages) ,
- Manuel de l'utilisateur (28 pages) ,
- Manuel de l'utilisateur (24 pages)
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- Page 1 OM-1216 205 917C December 2004 Processes MIG (GMAW) Welding Description Wire Feeder Spool Gun Spoolmate 3035 And 3545 Spoolmate 3545 Spoolmate 3035 Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
- Page 3 ........... . . 3-2. Specifications For Spoolmate 3545 .
- Page 5 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _8/03 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
- Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.
- Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.
- Page 8 1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada (phone: from American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- (phone: 305-443-9353, website: www.aws.org). ternational.org).
- Page 9 SECTION 2 − CONSIGNES DE SÉCURITÉ − À LIRE AVANT UTILISATION som_fre 8/03 2-1. Signification des symboles Signifie « Mise en garde. Faire preuve de vigilance. » Cette procédure présente des risques identifiés par les symboles adjacents aux directives. Ce groupe de symboles signifie « Mise en garde. Faire preuve de vigi- lance.
- Page 10 LES RAYONS DE L’ARC peuvent cau- LES ACCUMULATIONS DE GAZ peu- ser des brûlures oculaires et cuta- vent causer des blessures ou même nées. la mort. Le rayonnement de l’arc génère des rayons visibles et D Couper l’alimentation en gaz protecteur en cas de invisibles intenses (ultraviolets et infrarouges) suscep- non utilisation.
- Page 11 2-3. Autres symboles relatifs à l’installation, au fonctionnement et à l’entretien de l’appareil. Risque D’INCENDIE OU D’EXPLO- LES ORGANES MOBILES peuvent SION causer des blessures. D Ne pas placer l’appareil sur une surface inflam- D Se tenir à l’écart des organes mobiles comme les mable, ni au−dessus ou à...
- Page 12 2-4. Proposition californienne 65 Avertissements Y Les équipements de soudage et de coupage produisent des Pour les moteurs à essence : fumées et des gaz qui contiennent des produits chimiques Y Les gaz d’échappement des moteurs contiennent des dont l’État de Californie reconnaît qu’ils provoquent des produits chimiques dont l’État de Californie reconnaît qu’ils malformations congénitales et, dans certains cas, des provoquent des cancers et des malformations congénitales...
- Page 13 .023 Thru 035 in mpm) Using Argon (0.8 Thru 0.9 mm) Height: Shielding Gas Hard Or Cored Wire 8 in (203 mm) 3-2. Specifications For Spoolmate 3545 Approximate Cooling Maximum Spool Weld Circuit Overall Wire Feed Wire Diameter Range Weight...
- Page 14 3-3. Connecting Spool Gun To Millermatic 210 Barbed Fitting If spool gun gas hose is equipped with a pre-installed barbed fitting, cut off fitting from end of hose. Connect spool gun gas hose to barbed fitting. Gun Trigger Plug Insert plug into receptacle labeled “SPOOL GUN”, tighten...
- Page 15 3-4. Installing Wire Spool And Threading Welding Wire Thumb Screw Spool Cover Remove thumb screw and spool Tools Needed: cover. Hub Tension Nut Wire Spool Install spool so wire feeds from top. Turn hub tension nut just so a slight drag is felt on the wire spool.
- Page 16 3-5. Removing Existing Barrel And Installing Contact Adapter Base Nut Location Remove base nut from handle. Handle Section Remove handle section from gun. Drive Roll Assemblies Remove drive roll assemblies. Remove nut from barrel. Barrel Remove barrel from gun. Disconnect gas hose from gas nipple.
- Page 17 SECTION 4 − OPERATION 4-1. Controls Spool Gun On/Off switch in Millermatic Hobart IronMan 210 or IronMan 250 must be in On position for spool gun operation (see Field Kit 207 642 instructions). Shielding Gas Cylinder For shielding gas connections, see welding power source Owner’s Manual.
- Page 18 5-2. Changing Drive Rolls Y Turn Off power at welding power source first. Drive Roll Cover Remove cover. Changing Push Roll: To remove push roll: Push Roll Screw Washer Push Roll Remove screw and washer, and lift out drive roll. To install drive roll: Slide drive roll onto shaft and se- cure with washer and screw.
- Page 19 5-3. Changing Liner Y Turn Off power at welding power source first. Nozzle Contact Tip Liner Remove and replace liner. Reinstall parts as shown. Tools Needed: Ref. 801 891-A 5-4. Troubleshooting Trouble Remedy Gun tube assembly loose. Tighten nut at base of gun tube assembly. No weld output;...
- Page 20 Notes OM-1214 Page 16...
- Page 21 SECTION 6 − ELECTRICAL DIAGRAMS 186 451 Figure 5-1. Circuit Diagram OM-1216 Page 17...
- Page 22 SECTION 7 − PARTS LIST Hardware is common and not available unless listed. 801 900-D Figure 6-1. Complete Assembly For Spoolmate 3035 OM-1216 Page 18...
- Page 23 Item Dia. Part Quantity Mkgs. Description Figure 6-1. Complete Assembly for Spoolmate 3035 ... 186 416 TRIGGER SWITCH ..........
- Page 24 Hardware is common and not available unless listed. 802 577-A Figure 6-2. Complete Assembly For Spoolmate 3545 OM-1216 Page 20...
- Page 25 Item Dia. Part Quantity Mkgs. Description Figure 6-1. Complete Assembly For Spoolmate 3545 ... 186 416 TRIGGER SWITCH ..........
- Page 26 204 161 Figure 6-3. Spoolmate Optional Hose & Cables Extension Kit Item Part Quantity Description 194 996 Figure 6-3. Spoolmate Hose & Cables Extension Kit ..172 171 FITTING, hose, brass ............
- Page 27 Effective January 1, 2004 (Equipment with a serial number preface of “LE” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. Call LIMITED WARRANTY − Subject to the terms and conditions Induction Heating Coils and Blankets below, Miller Electric Mfg.
- Page 28 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. PRINTED IN USA 2004 Miller Electric Mfg. Co. 10/04...