Miller Spoolmate 3545 Mode D'emploi
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Voir aussi pour Spoolmate 3545:
- Manuel d'utilisation (28 pages) ,
- Manuel de l'utilisateur (28 pages) ,
- Manuel de l'utilisateur (24 pages)
Manuels Connexes pour Miller Spoolmate 3545
Sommaire des Matières pour Miller Spoolmate 3545
- Page 1 OM-1216 205 917 October 2001 Processes MIG (GMAW) Welding Description Wire Feeder Spool Gun Spoolmate 3035 And 3545 Spoolmate 3545 Spoolmate 3035 Visit our website at www.MillerWelds.com...
- Page 2 They had to be the best you could buy. Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.
- Page 3 (California Health & 2-2. Specifications For Spoolmate 3545 ..........
- Page 5 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
- Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
- Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.
- Page 8 1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields.
- Page 9 SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Y Identifie un message de sécurité...
- Page 10 LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage D Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation.
- Page 11 1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou à proxi- D Rester à l’écart des organes mobiles comme le mité...
- Page 12 1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.
- Page 13 .023 Thru 035 in mpm) Using Argon (0.8 Thru 0.9 mm) Height: Shielding Gas Hard Or Cored Wire 8 in (203 mm) 2-2. Specifications For Spoolmate 3545 Approximate Cooling Maximum Spool Weld Circuit Overall Wire Diameter Range Wire Feed Weight...
- Page 14 2-4. Connecting Spoolgun To Millermatic 210 Barbed Fitting If spool gun gas hose is equipped with a pre-installed barbed fitting, cut off fitting from end of hose. Connect spool gun gas hose to barbed fitting. Gun Trigger Plug Insert plug into receptacle labeled “SPOOL GUN”, tighten...
- Page 15 2-5. Installing Spoolgun Switch In Millermatic 185 (Units Prior To Serial No. KH376829 Require Installation Of Kit 186 871) Y Turn Off unit, and disconnect input power. Switch Location Locate plastic plug in center panel. Remove and discard plug. Spoolgun Label Spoolgun Switch Jam Nut Remove top jam nut from switch...
- Page 16 2-6. Connecting Spoolgun To Millermatic 185 Y Turn Off unit. Disconnect and remove (GMAW) welding gun, if applicable. Front Panel Opening Spoolgun Weld Cable Route weld cable through front pan- el opening. Positive (+) Output Terminal Connect spoolgun weld cable to positive (+) output terminal.
- Page 17 2-7. Installing Optional Spoolmate Spoolgun Switch In Hobart IronMan 210 Or IronMan 250 Y Turn Off unit, and disconnect input power. Welding Power Source Center Baffle Switch Location Switch Mounting Plate Remove 2 screws securing switch mounting plate to center baffle. Pull switch mounting plate to pull wiring harness through center baffle hole.
- Page 18 2-8. Connecting Spoolgun To Hobart IronMan 210 Or IronMan 250 Tools Needed: Ref. 802 582 3/4 in Y Turn Off unit. negative (–) output terminal. put barbed end of diverter valve into hose. Secure with hose clamp. Disconnect and remove MIG (GMAW) Existing Gas Hose welding gun, if applicable.
- Page 19 2-9. Installing Wire Spool And Threading Welding Wire Thumb Screw Spool Cover Remove thumb screw and spool Tools Needed: cover. Hub Tension Nut Wire Spool Install spool so wire feeds from top. Turn hub tension nut just so a slight drag is felt on the wire spool.
- Page 20 2-10. Installing Optional Curved Or Straight Barrel On Spoolmate 3035 Y Turn Off and disconnect input power. If gun does not have a contact adapter and existing barrel does not have a locking nut, proceed to Section 6. Contact Adapter Remove existing barrel...
- Page 21 SECTION 3 – OPERATION 3-1. Controls Spoolgun On/Off switch in Millermatic Hobart IronMan 210 or IronMan 250 must be in On position for spoolgun operation (see Section 2-5). Shielding Gas Cylinder For shielding gas connections, see welding power source Owner’s Manual.
- Page 22 4-2. Changing Drive Rolls Y Turn Off power at welding power source first. Drive Roll Cover Remove cover. Changing Push Roll: To remove push roll: Push Roll Screw Washer Push Roll Remove screw and washer, and lift out drive roll. To install drive roll: Slide drive roll onto shaft and se- cure with washer and screw.
- Page 23 4-3. Changing Liner Y Turn Off power at welding power source first. Nozzle Contact Tip Liner Remove and replace liner. Reinstall parts as shown. Tools Needed: Ref. 801 891-A 4-4. Troubleshooting Trouble Remedy Gun tube assembly loose. Tighten nut at base of gun tube assembly. No weld output;...
- Page 24 Notes OM-1216 Page 20...
- Page 25 SECTION 5 – ELECTRICAL DIAGRAMS 186 451 Figure 5-1. Circuit Diagram OM-1216 Page 21...
- Page 26 SECTION 6 – PARTS LIST Hardware is common and not available unless listed. 801 900-C Figure 6-1. Complete Assembly For Spoolmate 3035 OM-1216 Page 22...
- Page 27 Item Dia. Part Quantity Mkgs. Description Figure 6-1. Complete Assembly For Spoolmate 3035 ... 186 416 TRIGGER SWITCH ..........
- Page 28 Hardware is common and not available unless listed. 802 577 Figure 6-2. Complete Assembly For Spoolmate 3545 OM-1216 Page 24...
- Page 29 Item Dia. Part Quantity Mkgs. Description Figure 6-1. Complete Assembly For Spoolmate 3545 ... 186 416 TRIGGER SWITCH ..........
- Page 30 802 532 Figure 6-3. Optional Barrel Assembly For Spoolmate 3035 Quantity Curved Straight Item Part Description 198 371 198 372 Figure 6-3. Optional Barrel Assembly For Spoolmate 3035 ..197 570 PIN, antirotation .078 dia x 3/16 lg .
- Page 31 204 161 Figure 6-4. Spoolmate Hose & Cables Extension Kit Item Part Quantity Description 194 996 Figure 6-4. Spoolmate Hose & Cables Extension Kit ..172 171 FTG, hose brs barbed coupler ..........
- Page 32 Notes...
- Page 33 Notes...
- Page 34 Notes...
- Page 35 Effective January 1, 2000 (Equipment with a serial number preface of “LA” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT &...
- Page 36 Distributor Address City State For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...