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All manuals and user guides at all-guides.com OM-1216 205 917D 2006−09 Processes MIG (GMAW) Welding Description Wire Feeder Spool Gun ™ Spoolmate 3035 And 3545 Spoolmate 3545 Spoolmate 3035 File: Wire Feeder Visit our website at www.MillerWelds.com...
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We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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..............3-1. Specifications For Spoolmate 3035 .
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All manuals and user guides at all-guides.com SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
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All manuals and user guides at all-guides.com ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.
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D Read Owner’s Manual before using or servic- support unit. ing unit. D If using lift forks to move unit, be sure forks are D Use only genuine Miller/Hobart replacement long enough to extend beyond opposite side of parts. unit.
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All manuals and user guides at all-guides.com 1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada 1R3 (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com).
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All manuals and user guides at all-guides.com SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven-...
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All manuals and user guides at all-guides.com LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.
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D Utiliser un équipement de levage de capacité D Utiliser uniquement des pièces de rechange suffisante pour lever l’appareil. Miller/Hobart. D En utilisant des fourches de levage pour déplacer l’unité, s’assu- rer que les fourches sont suffisamment longues pour dépasser du côté...
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All manuals and user guides at all-guides.com 2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à...
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All manuals and user guides at all-guides.com SECTION 3 − INSTALLATION 3-1. Specifications For Spoolmate 3035 Approximate Cooling Maximum Spool Weld Circuit Overall Wire Diameter Range Wire Feed Weight Method Size Rating Dimensions Range .023 Thru .035 in Length: (0.8 Thru 0.9 mm)
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All manuals and user guides at all-guides.com 3-3. Connecting Spool Gun To Millermatic 210 Barbed Fitting If spool gun gas hose is equipped with a pre-installed barbed fitting, cut off fitting from end of hose. Connect spool gun gas hose to barbed fitting.
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All manuals and user guides at all-guides.com 3-4. Installing Wire Spool And Threading Welding Wire Thumb Screw Spool Cover Remove thumb screw and spool Tools Needed: cover. Hub Tension Nut Wire Spool Install spool so wire feeds from top. Turn hub tension nut just so a slight drag is felt on the wire spool.
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All manuals and user guides at all-guides.com 3-5. Removing Existing Barrel And Installing Contact Adapter Base Nut Location Remove base nut from handle. Handle Section Remove handle section from gun. Drive Roll Assemblies Remove drive roll assemblies. Remove nut from barrel. Barrel Remove barrel...
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All manuals and user guides at all-guides.com SECTION 4 − OPERATION 4-1. Controls Spool Gun On/Off switch in Millermatic Hobart IronMan 210 or IronMan 250 must be in On position for spool gun operation (see Field Kit 207 642 instructions). Shielding Gas Cylinder For shielding gas connections, see welding power source Owner’s...
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All manuals and user guides at all-guides.com 5-2. Changing Drive Rolls Y Turn Off power at welding power source first. Drive Roll Cover Remove cover. Changing Push Roll: To remove push roll: Push Roll Screw Washer Push Roll Remove screw and washer, and lift out drive roll.
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All manuals and user guides at all-guides.com 5-3. Changing Liner Y Turn Off power at welding power source first. Nozzle Contact Tip Liner Remove and replace liner. Reinstall parts as shown. Tools Needed: Ref. 801 891-B 5-4. Troubleshooting Trouble Remedy Gun tube assembly loose.
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All manuals and user guides at all-guides.com Notes OM-1214 Page 16...
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All manuals and user guides at all-guides.com SECTION 6 − ELECTRICAL DIAGRAMS 186 451 Figure 6-1. Circuit Diagram OM-1216 Page 17...
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All manuals and user guides at all-guides.com SECTION 7 − PARTS LIST Hardware is common and not available unless listed. 801 900-F Figure 7-1. Complete Assembly For Spoolmate 3035 OM-1216 Page 18...
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All manuals and user guides at all-guides.com Hardware is common and not available unless listed. 802 577-C Figure 7-2. Complete Assembly For Spoolmate 3545 OM-1216 Page 20...
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All manuals and user guides at all-guides.com Item Dia. Part Quantity Mkgs. Description Figure 7-2. Complete Assembly For Spoolmate 3545 ... 186 416 TRIGGER SWITCH ..........
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All manuals and user guides at all-guides.com 204 161 Figure 7-3. Spoolmate Optional Hose & Cables Extension Kit Item Part Quantity Description 194 996 Figure 7-3. Spoolmate Hose & Cables Extension Kit ..172 171 FITTING, hose, brass .
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All manuals and user guides at all-guides.com Effective January 1, 2006 (Equipment with a serial number preface of “LG” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied.