Klauke UAP 100 Mode D'emploi page 6

Instruction Manual UAP 100
______________________________________________________________________________________________________________________
Instruction Manual
for the universal battery powered pressing unit Type UAP 100,
Serial-#. ...........................
Index
1. Introduction
2. Labels
3. Warranty
4. Description of the electric hydraulic pressing unit
4.1. Components of the unit
4.2. Brief description of the important features of the unit
4.3. The light diode display
5. Remarks in respect of the determined use
5.1. Operation of the unit
5.2. Explanation of the application range
5.3. Mounting instructions
5.4. Service and Maintenance instructions
5.5. Remarks on the use of the battery and charging unit
5.6. Storage and transport of the pressing unit
6. Troubleshooting
7. Putting out of operation/waste disposal
8. Technical data
Symbols
Safety warnings
Please do not disregard these instructions in order to
avoid human injuries and environmental damages.
Operational warnings
Please do not disregard them to avoid damaging the
unit.
1. Introduction
Before starting to use the tool please read the
instruction manual carefully.
Use this tool exclusively for its determined use respecting the all
international and domestic health and safety regulations.
Use this tool exclusively for its determined use.
This instruction manual has to be carried along during the entire
life span of that tool.
The operator has
- to guaranty the availability of the instruction manual for the user
and
- to make sure, that the user has read and understood the
instruction manual.
2. Labels
On the labels fixed on the housing of the tool you'll find the type
specification, name of the manufacturer and/or the company logo.
On the opposite side of the housing you'll find a label with a brief
presentation of the technical data. The serial number is on the
hydraulic cylinder. On the pressing head you'll find a warning
decal against possible injuries during the pressing process.
3. Warranty
If correct operation is guaranteed and regular service is provided
our warranty is 12 months from the time of delivery or 3.000
pressing cycles.
4. Description of the universal pressing unit
The universal battery powered unit type UAP 100 is a hand held
tool and consists of the following components:
Table 1 (see Picture 1)
Pos. Description Function
1 Trigger operating switch to start the motor
2 Retract button to retract the drive rolls in case of an
button error or emergency
3 Drive rolls Rolls mounted on the piston drive the jaws
apart
4 Jaw holder Fork with closing jaws linked via pivot pins
5 Housing ergonomically formed plastic housing for
perfect handling with a detachable lid
6 Light diode indicator for tool functions and battery
display charge control
7 Battery rechargeable 12V NiMH battery 3.0 Ah with
cartridge side clips
8 Ring Loop to secure the tool and/or for assembly
9 Hand guard guard to protect the operating hand
10 Closing jaws 6 plate-like levers connected via butt straps
serves to close the pressing chain.
11 Battery Spring to stop old batteries w/o side clips
retract spring from falling out
4.2. Brief description of the important features of the unit
- The hydraulic unit incorporates an automatic retraction which returns the
drive rolls (Pos. # 3) into its starting position when the maximum
operating pressure is reached.
- The unit is equipped with a special brake which stops the forward
motion of the drive rolls when the trigger (Pos.-# 1) is released.
- The pressing head (Pos.-# 4) can be smoothly turned by 360° around the
longitudinal axis in order to gain better access to tight corners and other
difficult working areas.
- The UAP 100 is equipped with a microprocessor which indicated service
intervals, internal checks and low battery charges. It also shuts off the
motor automatically after the compression is completed.
4.3. The light diode display
This tool is equipped with a special circuit board incorporating several
important features to inform the user about the current status of the unit.
The diode (Pos.-No. 6) signals in the following cases:
Signal Duration
a few seconds of
flashing
glowing for
20 seconds
flashing for
1
20 seconds (2Hz)
flashing for
2
20 seconds (5Hz)
20 sec. glowing
and flashing
intermittently
1
Remarks:
- Does the diode signal periodically at the end of a working cycle for approx.
20 sec the unit must be returned to an authorised Service Center for Service
as soon as possible.
In case of an error the light diode display also signals periodically at the end
-
of a working cycle. The signal indicates in this case the circuit opening by
the electronic fuse. A possible reason for that is that a cycle was performed
with an incorrectly low battery. If the signal occurs even after changing the
battery there must be a different error or a service is due. In these cases the
tool must be returned to the manufacturer or an authorised service center.
2
The unit switches off when it gets too hot. It switches on automatically after
the unit cooled off.
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When it What it means
occures
battery self check – O.K.
insertion
after crimp battery discharged
after crimp return for service
During high unit too hot
temperature
after crimp service required
and battery flat