Electrical Connection; Thread Cutting - Roller King 1 1/4 Notice D'utilisation

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The specifi ed vibration emission value was measured according to a standard
test method and can be used for comparison with another device. The specifi ed
vibration emission value can also be used for an initial estimation of the cut-out.
CAUTION
The vibration emission value may differ from the specifi ed value during actual
use of the unit depending on the manner in which the electric die stock is used.
Depending on the actual conditions of use (intermittent mode) , it may be
necessary to defi ne safety measures to protect the operator.
2. Start-up

2.1. Electrical connection

WARNING
Caution: Mains voltage present! Caution: Mains volt Caution: Mains voltage present! age present! age present! Before connecting the electric die stock,
check whether the voltage given on the rating plate corresponds to the mains
voltage. On building sites, in a wet environment, indoors and outdoors or under
similar installation conditions, only operate the electric die stock on the mains
with a fault current protection switch (FI switch) which interrupts the power
supply as soon as the leakage current to earth exceeds 30 mA for 200 ms.
2.2. Thread-cutting materials
For safety data sheets, see www.albert-roller.de → Downloads → Safety Data
Sheets.
Only use ROLLER thread cutting materials. They ensure perfect cutting results,
long life of the dies and considerably relieve stress on the tools. ROLLER
recommends the practical and economical spray can/spray bottle.
NOTICE
ROLLER'S Smaragdol
High-alloy mineral oil-based thread-cutting material. For all materials: steel,
stainless steel, non-ferrous metals, plastics. Can be washed out with water,
tested by experts. Mineral oil-based thread cutting materials are not approved
for drinking water pipes in different countries, e.g. Germany, Austria and Swit-
zerland. Mineral oil-free ROLLER'S Rubinol 2000 must be used in this case.
Observe the national regulations.
ROLLER'S Rubinol 2000
Mineral oil-free, synthetic thread-cutting material for drinking water pipes.
Completely soluble in water. According to regulations. In Germany DVGW test Completely soluble in water. According to regulations. In Germany DVGW test Completely soluble in water. Accor
no. DW-0201AS2032, Austria ÖVGW test no. W 1.303, Switzerland SVGW
test no. 7808-649. Viscosity at –10°C: 190 mPa s (cP). Pumpable up to –28°C.
Without added water. Easy to use. Dyed red for checking washout. Observe
the national regulations.
Both thread cutting materials are available in aerosol cans, canisters, barrels
as well as spray bottles (ROLLER'S Rubinol 2000).
NOTICE
All thread cutting materials may only be used in undiluted form!
3. Operation
Only use the original ROLLER'S Central or ROLLER'S Rola Automatik quick-
change die heads.
WARNING
Do not use the ROLLER'S S die heads together with extension (Art.-No. 476035)
with an electric die stock. The support device – counter holder (3) does not fi t.
Otherwise there is a danger of the electric die stock being torn from the hand
and spinning round as the torque increases.
3.1. Inserting the quick-change die heads (1)
Insert ROLLER'S Central, or ROLLER'S Rola Automatik quick-change die head
in the die head holder (2) or in the adapter for ROLLER'S die heads up to 1
1¼" / 40 mm, turn slightly until the locking lever (12) locks (Fig. 2, Fig. 4).
3.1.1. Function of the quick-change die heads
ROLLER'S Rola Automatik quick-change die heads open automatically on
reaching the prescribed standard thread length. Therefore no return is necessary.
A return is necessary for the ROLLER'S Central quick-change die heads. A return is necessary for t A return is necessary for the ROLLER'S Central quick-change die heads.
NOTICE
Only operate the rotation direction lever (8) at standstill!
3.1.2. Function test of the ROLLER'S Rola Automatik quick-change die heads
Check the automatic function for new quick-change die heads or after longer
storage periods. Actuate the clamping bar several times, pull = open, push =
close.
3.1.3. Support device – counter holder
The support device – counter holder (3) serves to support the torque that occurs
during thread cutting in both directions, i.e. in forward and reverse direction of
the thread die, for right and left hand threads. the thread die, for right and left hand threads. the thread die, for right and
counter holder!
CAUTION
Do not reach into the area of the motor (7), pressing and carrying handle
(6) and support device – counter holder (3) during operation. Only hold
the electric die stock by the motor handle (11). There is a risk of injury.
10
Before connecting the electric die stock,
Always use support device –
3.1.4. Dual purpose holder (Fig. 7)
For thread cutting and sawing, for ROLLER'S King 1¼, ROLLER'S King
2 and ROLLER'S Fox ANC / VE / SR.
The dual purpose holder (Fig. 7) is screwed to a workbench and serves to
support the torque which occur support the torque which occurs when cutting threads in both directions, i.e. in support the torque which occurs when cutting threads in both directions, i.e. in
forward and reverse direction of the thread die for right and left hand threads.
The locating pin (B) is provided for holding the ROLLER'S Fox ANC / VE / SR.
Pipes/rods can be cut at right angles.

3.2. Thread cutting

3.2.1. Work procedure
Fix the support device – counter holder (3) approx. 10 cm away from the end
of the pipe. Place the support device – counter holder facing back slightly at
an angle with the prism die (4) against the pipe and tighten fi rmly with the
clamping spindle with feed screw. Apply thread-cutting material to the interface.
Place the electric die stock with inserted quick-change die head on the pipe so
that the support device – counter holder (3) comes to rest between the pressing
and carrying handle (6) and the motor (7) (Fig. 1). Set the rotation direction
lever (8) accordingly (R for right hand thread or return for left hand thread. L
for left-hand thread or return for right hand thread). Press the safety inching
switch (9) whilst gripping the motor handle (11) (Fig. 6).
3.2.2. Start cutting
Switch on the electric die stock with the safety switch (9) and press it against
the pipe until the dies have started cutting. Lubricate with ROLLER thread-cut-
ting material several times during thread cutting.
3.2.3. Return and removal of the electric die stock
When using ROLLER'S Central quick-change die heads, the conical pipe thread
is fi nished when the dies are fl ush with the end of the pipe. Release the safety
inching switch (9) immediately. Set the rotation direction lever (8) accordingly
– only actuate the rotation direction lever at standstill. Switch the electric die
stock on at the safety inching switch (9). The quick-change die head turns off
the thread. Set the rotation direction lever again accordingly with the unit at
standstill. The return is omitted with ROLLER'S Rola Automatik quick-change
die heads.
ROLLER'S Rola Automatik quick-change die heads open automatically at
standard thread length (Fig. 5).
3.3. Handling the manually inside clamping nipple holder Nipparo ⅜ – 2"
To clamp a pipe section with the manually inside clamping nipple holder
ROLLER'S Nipparo the head of the manually inside clamping nipple holder is
splayed by turning the spindle with a tool (e.g. screwdriver). This may only be
done with the pipe inserted. Make sure that no shorter nipples than allowed
are cut with the manually inside clamping nipple holder (Fig. 3).
4. Maintenance
Notwithstanding the maintenance described below, it is recommended to send in
the power tool to an authorised ROLLER contract customer service workshop for
inspection and periodic testing of electrical devices at least once a year. In Germany,
such periodic testing of electrical devices should be performed in accordance with
DIN VDE 0701-0702 and also prescribed for mobile electrical equipment according
to the accident prevention rules DGUV, regulation 3 "Electrical Systems and
Equipment". In addition, the respective national safety provisions, rules and
regulations valid for the application site must be considered and observed.
4.1. Maintenance
WARNING
Pull out the mains plug before maintenance work!
Clean the ROLLER'S King 1¼ and King 2 electric die stocks after every use,
especially when they have not been used for a long time .
Clean the heavily soiled die head holder (2), the locking lever (12) and the ROLL-
ER'S quick-change die heads with dies for example with turpentine and remove
clogged chips. Check the smooth action of the ROLLER'S Rola Automatik quick-
change die heads opening mechanism. Change blunted ROLLER'S dies, ROLL-
ER'S quick-change die heads, ROLLER'S Rola Automatik quick-change die heads.
Only clean plastic parts (e.g. housings) with a mild soap and damp cloth. Do
not use household cleaners These often contain chemicals which can damage
the plastic parts. Never use petrol, turpentine, thinner or similar products to
clean plastic parts.
Make sure that liquids never get inside the electric die stock. Never immerse
the electric die stock in liquid.
Changing the locking lever (12) (Fig. 2)
Unscrew the two screws next to the locking lever (12). Remove the locking
lever, spring and parallel pin. Remove any burr from the groove. Assemble in
reverse order. Check the function and smooth action!
Changing the dies on ROLLER'S Central quick-change die heads
Clamp ROLLER'S Central quick-change die head vertically in a vice, loosen
the screws, remove the cover, remove the dies. Knock new dies into the slits
vertically from above using a rubber hammer - die 1 in slit 1 etc., chamfer facing
downwards. The backs of the dies must be fl ush with the edge of the body. Fit
the cover, tighten the screws only hand tight at fi rst, knock the dies outwards
with a copper mandrel or hard wood wedge until the backs of the dies are
touching the edge of the cover. Caution! Do not damage the teeth! Now tighten
the screws fi rmly!
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