Manuels Connexes pour Miller AA40G
Sommaire des Matières pour Miller AA40G
- Page 1 OM-200 580J 2013−05 Processes Automatic Welding Description Wire Feeder AA40G File: Advanced Manufacturing Systems Visit our website at www.MillerWelds.com/ams...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
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Page 3: Table Des Matières
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2011−10 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
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Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. BATTERY EXPLOSION can injure. D Do not install or place unit on, over, or near D Do not use welder to charge batteries or jump combustible surfaces. start vehicles unless it has a battery charging feature designed for this purpose. -
Page 8: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer. -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2011−10 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. - Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
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Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est D Fermer l’alimentation du gaz comprimé en cas endommagée, elle peut exploser. -
Page 12: Proposition Californienne 65 Avertissements
Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- LES FILS DE SOUDAGE peuvent... -
Page 13: Principales Normes De Sécurité
2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: is available as a free download from the American Welding Society at 800-463-6727, website: www.csa-international.org). http://www.aws.org or purchased from Global Engineering Documents Safe Practice For Occupational And Educational Eye And Face Protec- (phone: 1-877-413-5184, website: www.global.ihs.com). - Page 14 OM-200 580 Page 10...
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Page 15: Section 3 − Definitions
SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility. -
Page 16: Section 4 − Specifications
Range Power Ship 50 To 1400 ipm .023 To 1/8 in. 16-1/2 lb 17-1/2 lb AA40G 40 VDC, 10 A 2 ft (0.6 m) (1.3 To 35.6 mpm) (0.6 To 1.3/1.4 mm) (7.5 kg) (7.9 kg) 4-2. Overall Dimensions And Mounting Hole Layout... -
Page 17: Section 5 − Installation
SECTION 5 − INSTALLATION 5-1. Typical Equipment Location Welding Power Source Weld Control Wire Drive Assembly Gas Cylinder Spool Support Automatic Welding Gun Side Beam ST-131 138-A 5-2. Installing Wire Guides And Drive Rolls When changing wire size or type, check drive roll and guide size (see Table 8-1). -
Page 18: Motor Mounting And Gun, Weld Cable, And Gas Connections
5-3. Motor Mounting And Gun, Weld Cable, And Gas Connections Drive motor must be isolated from weld potential. Insulator Plate When mounting motor, place factory-supplied insulator plate under motor mounting bracket to provide isolation. Customer Supplied Gas Hose Shielding Gas Valve Fitting Requires hose fitting with 5/8-18 right-hand threads. -
Page 19: Plug Connections
5-4. Plug Connections Weld Control Motor Control Cord (Not Supplied) Cord is available in 30 ft (9.1 m) length. Motor/Drive Assembly To make connections, align key- way, insert plug, and tighten threaded collar. 803 251-B / 801 443-C 5-5. Threading And Feeding Welding Wire Hold wire tightly to keep it from unraveling. -
Page 20: Section 6 − Maintenance And Troubleshooting
SECTION 6 − MAINTENANCE AND TROUBLESHOOTING 6-1. Routine Maintenance Maintain more often Disconnect power before maintaining. during severe conditions. Reference n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent 3 Months l Unreadable Labels ~ Weld Terminals... -
Page 21: Troubleshooting
6-3. Troubleshooting Trouble Remedy Electrode wire feeding stops or feeds er- Readjust hub tension and drive roll pressure. ratically during welding. Change to correct size drive roll. Clean or replace dirty or worn drive roll. Incorrect size or worn wire guides. Replace contact tip or liner. -
Page 22: Section 8 − Parts List
SECTION 8 − PARTS LIST See Table 8-1 Drive Roll & Wire Guide Kits Hardware is common and not available unless listed. 802 895-C Figure 8-1. Drive Assembly, Wire Item Dia. Part Description Quantity Mkgs. Figure 8-1. Drive Assembly, Wire . - Page 23 Item Dia. Part Description Quantity Mkgs. Figure 8-1. Drive Assembly, Wire ....137 248 Spring, Indicator ..........
- Page 24 Table 8-1. Drive Roll And Wire Guide Kits OM-200 580 Page 20...
- Page 25 Notes...
- Page 26 Notes...
- Page 27 Effective January 1, 2013 (Equipment with a serial number preface of MD or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
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Page 28: For Service
Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. ORIGINAL INSTRUCTIONS − PRINTED IN USA 2013 Miller Electric Mfg. Co. 2013−01...