with the top hole of each component aligned. Reinsert the Top Fastener (A) to secure, threading through both the
Fork Pockets and both the Steel Plates.
4.
Remove the Bottom Fastener (A) from the Steel Plate (B). Repeat Step 3 with the Bottom Fastener to finish securing
the Fork Pockets (C) to the Upright Assembly.
5.
Torque the 3/4 in. hardware of the Upright Assembly to 130 ft-lb (176 N-m).
6.
Remove the forklift blade from the base of the Upright Assembly (B). Reinstall the Roller Guard (A) at the base of the
Upright Assembly. Verify that the Fork Pockets (C) are securely installed. The Tri-Screws located on the bottom of the
Fork Pockets should be facing downward.
7.
To transport, insert the Forklift Blades (A) through the Fork Pockets, centering the blades on each Tri-Screw (B). Raise
the Forklift Blades to the top of the Fork Pocket tubes.
;
When using the Fork Pockets, always approach from the front of the Jib Boom.
;
Use caution when inserting the blades of the forklift through the Fork Pockets. Moving parts may create pinch
points and cause injury.
8.
Tighten the Tri-Screws (B) at the base of each Fork Pocket tube to secure each tube to the Forklift Blades (A).
9.
Secure the Fork Pockets to the forklift by threading a Chain (A) through each Fork Pocket Connection Ring (B) before
attaching the chain to the forklift. Remove any slack from the chain and secure using a chain link.
4.0
USE
4.1
BEFORE EACH USE: Verify that your work area and Fall Protection system meet all criteria defined in these instructions.
Verify that a formal Rescue Plan is in place. Inspect the system per the 'User' inspection points defined in the "Inspection
and Maintenance Log" (Table 2). If inspection reveals an unsafe or defective condition, or if there is any doubt about its
condition for safe use, remove the system from service immediately. Clearly tag the system "DO NOT USE". See Section 5
for more information.
4.2
SAFE WORKING AREA: The Safe Working Area of the Jib Boom does not extend beyond the length of the Jib Boom
itself. See Figure 11.3 for reference. When using the M200 Jib Boom, the user should remain within the indicated Safe
Working Area (A). Leaving the Safe Working Area to an Outside Location (B) is dangerous and could result in serious
injury or death. When working on either side of the M200 Jib System, it is recommended that the user keep the anchor
point as directly overhead as possible. This will minimize the potential for swing falls and any fall distance, in addition to
ensuring the safety of a second user, should the first user fall.
When two users are attached to the system, it is recommended that rotation of the Jib Boom is locked with the rotation
pin. See Section 3.2. Each user must stay within 30 degrees of either side of the anchor point and never work past the
end of the rail.
5.0
INSPECTION
;
After product has been removed from service, it may not be returned to service until a Competent Person confirms in
writing that it is acceptable to do so.
5.1
INSPECTION FREQUENCY: The product shall be inspected before each use by the user and, additionally, by a
Competent Person other than the user at intervals of no longer than one year. A higher frequency of equipment use
and harsher conditions may require increasing the frequency of Competent Person inspections. The frequency of these
inspections should be determined by the Competent Person per the specific conditions of the worksite.
5.2
INSPECTION PROCEDURES: Inspect this product per the procedures listed in the "Inspection and Maintenance Log".
Documentation of each inspection should be maintained by the owner of this equipment. An inspection and maintenance
log should be placed near the product or be otherwise easily accessible to users. It is recommended that the product is
marked with the date of next or last inspection.
5.3
DEFECTS: If the Jib Boom cannot be returned to service because of an existing defect or unsafe condition, then either
destroy the system or contact 3M or a 3M-authorized service center about possible repair.
5.4
PRODUCT LIFE: The functional life of the Jib Boom is determined by work conditions and maintenance. As long as the
product passes inspection criteria, it may remain in service.
6.0
MAINTENANCE, SERVICE, and STORAGE
;
Equipment that is in need of maintenance or scheduled for maintenance should be tagged "DO NOT USE". These
equipment tags should not be removed until maintenance is performed.
6.1
CLEANING: Periodically clean the metal components of the Jib Boom with a soft brush, warm water, and a mild soap
solution. Ensure parts are thoroughly rinsed with clean water.
6.2
SERVICE: Only 3M or parties authorized in writing by 3M may make repairs to this equipment.
6.3
STORAGE: If applicable, store the Jib Boom and associated Fall Protection equipment in a cool, dry, clean environment
out of direct sunlight. Avoid areas where chemical vapors may exist. Thoroughly inspect components after extended
storage.
;
Some Jib Base models used with the M200 Jib System are permanent. The Jib Boom may be removed from these
Jib Bases for storage or transport, but the Jib Base will have to remain.
17