Miller Spectrum ICE-27T Torch Mode D'emploi
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Voir aussi pour Spectrum ICE-27T Torch:
- Manuel de l'utilisateur (32 pages) ,
- Manuel d'utilisation (36 pages)
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- Page 1 OM-225 216G 2010−04 Processes Air Plasma Cutting and Gouging Description Air Plasma Cutter Spectrum 375 X-TREME And ICE-27T Torch File: Plasma Cutters Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
- Page 3 TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.
- Page 5 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom_2010−03 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
- Page 6 FUMES AND GASES can be hazardous ELECTRIC SHOCK can kill. SIGNIFICANT DC VOLTAGE exists in Cutting produces fumes and gases. Breathing inverter power sources AFTER the re- these fumes and gases can be hazardous to your health. moval of input power. Keep your head out of the fumes.
- Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT PARTS can burn. FALLING EQUIPMENT can injure. D Do not touch hot parts bare handed. D Use lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories. D Allow cooling period before working on equipment.
- Page 8 1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &...
- Page 9 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION pom_2010−03fre Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Signification des symboles DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques.
- Page 10 D Assurez−vous que le fil de terre du cordon d’alimentation est cor- D Ayez recours à des protège−tympans ou à un serre−tête ignifuges rectement relié à la borne de terre dans la boîte de coupure ou que afin d’éviter que les étincelles n’entrent dans vos oreilles. la fiche du cordon est branchée à...
- Page 11 D Ne coupez pas dans un endroit près d’opérations de décapage, de LES BOUTEILLES peuvent exploser nettoyage ou de vaporisation. La chaleur et les rayons d’arc peu- si elles sont endommagées. vent réagir avec les vapeurs et former des gaz hautement toxiques et irritants.
- Page 12 Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM) CHARGES ÉLECTROSTATI- peuvent affecter les implants médicaux. QUES peuvent endommager les cir- cuits imprimés. D Les porteurs de stimulateurs cardiaques et autres implants médicaux doivent rester D Etablir la connexion avec la barrette de terre à distance. avant de manipuler des cartes ou des pièces.
- Page 13 2-4. Proposition californienne 65 Avertissements cancérogène ainsi que provoquant des malformations Les équipements de soudage et de coupage produisent des congénitales ou autres problèmes de procréation. Se laver les fumées et des gaz qui contiennent des produits chimiques mains après toute manipulation. dont l’État de Californie reconnaît qu’ils provoquent des mal- Pour les moteurs à...
- Page 14 A complete Parts List is available at www.MillerWelds.com SECTION 3 − DEFINITIONS 3-1. Symbols And Definitions Low Air Pressure Amperes Increase Power Light Light Loose Shield Cup Temperature Light Light SECTION 4 − INSTALLATION 4-1. Specifications Amperes Input Rated at Rated Output, Plasma Cutting...
- Page 15 A complete Parts List is available at www.MillerWelds.com 4-3. Duty Cycle And Overheating For Units Connected to a 120 Volt Circuit Duty Cycle is percentage of 10 min- or a 240 Volt Circuit: utes that unit can cut at rated load without overheating.
- Page 16 A complete Parts List is available at www.MillerWelds.com 4-6. Connecting Gas/Air Supply Use only clean, dry air with 90 to 120 psi (621 to 827 kPa) pressure. Gas/Air Inlet Opening Hose Teflon Tape Obtain hose with 1/4 NPT right- hand thread fitting. Wrap threads with teflon tape (optional) or apply pipe sealant, and install fitting in opening.
- Page 17 A complete Parts List is available at www.MillerWelds.com 4-8. Electrical Service Guide For 240 VAC Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated branch circuit sized for the rated output and duty cycle of the welding power source. NOTICE −...
- Page 18 A complete Parts List is available at www.MillerWelds.com 4-10. Connecting 1-Phase Input Power For 240 VAC Installation must meet National and Local Codes − have only qualified persons make this installation. Disconnect and lockout/tagout =GND/PE Earth Ground input power before connecting input conductors from unit.
- Page 19 A complete Parts List is available at www.MillerWelds.com 4-11. Serial Number And Rating Label Location The serial number and rating information for this product is located on the bottom. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 4-12.
- Page 20 A complete Parts List is available at www.MillerWelds.com SECTION 5 − OPERATION 5-1. Controls 225 175-B Output Control with 120 VAC input power, and the overload power (see Section 4-1). protection on the input power circuit fre- Use control to set cutting output. Power Light quently opens, either reduce the cutting out- If 22-27 amperes of cutting output is used...
- Page 21 A complete Parts List is available at www.MillerWelds.com 5-2. Cutting Speed Recommended Cut Speeds At 27 Amperes Output Thickness Recommended Cut Speeds* Inches mm/min 16 ga 4,775 Mild Steel 3/16 1,016 12.7 *Recommended Cut Speed is approximately 80% of maximum. Aluminum and Stainless Steel cut speeds at these thicknesses may be reduced as much as 20%.
- Page 22 A complete Parts List is available at www.MillerWelds.com 5-4. Sequence Of Operation For maximum cutting speed and tip life in non-shielded applications, EXAMPLE Of Cutting Operation use a standoff distance of 1/8 in. (3.2 mm). Dragging tip will reduce tip life for non-shielded applications. For maximum cutting speed and tip life in shielded applications, place the drag shield directly on the workpiece.
- Page 23 A complete Parts List is available at www.MillerWelds.com SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Disconnect power Maintain more often before maintaining. during severe conditions. n = Check Z = Change ~ = Clean l = Replace Reference * To be done by Factory Authorized Service Agent Each Section 4-6,...
- Page 24 A complete Parts List is available at www.MillerWelds.com 6-3. Wrapper Removal Turn power, disconnect input power plug from receptacle before working on unit. Significant DC voltage can remain on capacitors after unit is Off. Wait until all front panel LEDs are off before removing wrapper.
- Page 25 A complete Parts List is available at www.MillerWelds.com 6-4. DC Bus Voltage Check Turn Off welding power source, disconnect input power. Significant DC voltage can remain on capacitors after unit is Off. Always check the voltage as shown to be sure the input capacitors have discharged before working on unit.
- Page 26 A complete Parts List is available at www.MillerWelds.com 6-5. Checking Or Replacing Filter Element Check voltage according to Section 6-4, and be sure voltage is near zero before touching any parts. Turn power Off, and disconnect input power plug from receptacle. Remove wrapper from unit (see Section 6-3).
- Page 27 A complete Parts List is available at www.MillerWelds.com 6-6. Overload Protection: Trouble Lights & Checking Shield Cup Shutdown System Power Light Light is steady if input power is okay. Light flashes for the following conditions: If input power is 120 volts AC, but power supply is less than 92 volts AC.
- Page 28 A complete Parts List is available at www.MillerWelds.com 6-7. Checking/Replacing Retaining Cup, Tip, And Electrode Overtightening will strip threads. Do not overtighten retaining cup during assembly. Do not cross-thread parts causing stripping. Use care during torch assembly and parts replacement. Inspect shield cup, tip, and electrode for wear before cutting or whenever cutting speed has been signifi- cantly reduced.
- Page 29 A complete Parts List is available at www.MillerWelds.com 6-8. Torch And Work Cable Connections Check voltage according to Section 6-4, and be sure voltage is near zero before touching any parts. If torch or work cable needs to be removed or replaced, proceed as follows: Turn power Off, and disconnect input power plug from receptacle.
- Page 30 SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram OM-225 216 Page 26...
- Page 31 224 682-B OM-225 216 Page 27...
- Page 32 SECTION 8 − PARTS LIST 8-1. Recommended Spare Parts Item Dia. Part Mkgs. Description Quantity Recommended Spare Parts ....225970 PLUG KIT,ADAPTER (115V/15A) (230V/50A) (including) .
- Page 33 Item Part Description 183 427 Handle Assy, complete (1) 171 248 Push Button Switch (1) 228 405 Leads, 12 ft (1) 203 119 Main Body (1) 185 833 Switch Assembly w/spring (1) 190 220 Spring, trigger assembly 169 231 Grease, silicone (1) 225 615 Torch, replacement 12 ft (1) See Figure 8-1 for...
- Page 34 Notes...
- Page 35 Effective January 1, 2010 (Equipment with a serial number preface of MA or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions 90 Days —...
- Page 36 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2010 Miller Electric Mfg. Co. 2010−01...