Manuels Connexes pour Miller XMT 425 VS
Sommaire des Matières pour Miller XMT 425 VS
- Page 1 OM-234 202J 2012−11 Processes Multiprocess Welding Description Arc Welding Power Source XMT 425 VS Auto-Line ™ File: MULTIPROCESS Visit our website at www.MillerWelds.com...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
- Page 3 TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.
- Page 5 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2011−01 Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.
- Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
- Page 7 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.
- Page 8 1-4. California Proposition 65 Warnings For Gasoline Engines: Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to Engine exhaust contains chemicals known to the State of cause birth defects and, in some cases, cancer. (California California to cause cancer, birth defects, or other reproduc- Health &...
- Page 9 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2010−03 Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés DANGER! − Indique une situation dangereuse qui si on Indique des instructions spécifiques.
- Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
- Page 11 ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Les bouteilles de gaz comprimé contiennent du gaz D Fermer l’alimentation du gaz comprimé en cas sous haute pression. Si une bouteille est endommagée, elle peut exploser.
- Page 12 Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- munication, les services de sécurité...
- Page 13 2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, 25 West 43rd Street, New York, NY 10036 (téléphone : 212-642-4900, de Global Engineering Documents (téléphone : 1-877-413-5184, site site Internet : www.ansi.org). Internet : www.global.ihs.com). Standard for Fire Prevention During Welding, Cutting, and Other Hot Safe Practices for the Preparation of Containers and Piping for Welding Work, NFPA Standard 51B, de National Fire Protection Association,...
- Page 14 OM-234 202 Page 10...
- Page 15 SECTION 3 − DEFINITIONS 3-1. Manufacturer Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 When power is applied failed parts can explode or cause other parts to explode. Safe26 2012−05 3-2.
- Page 16 SECTION 4 − INTRODUCTION 4-1. Specifications RMS Amps Input at Rated Load Output, Max. Voltage Amperage 60 Hz 3-Phase at NEMA Load Voltages Input Open- Rated Output IP Rating Range in Range in and Class I Rating Power Circuit CV Mode CC Mode Voltage 208 V...
- Page 17 4-3. Duty Cycle And Overheating Duty Cycle is percentage of 10 min- utes that unit can weld at rated load without overheating. If unit overheats, output stops, a Help message is displayed and cooling fan runs. Wait fifteen min- utes for unit to cool. Reduce amper- age or voltage, or duty cycle before welding.
- Page 18 SECTION 5 − INSTALLATION 5-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 5-2.
- Page 19 **Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm for metric use ***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart). Ref. S-0007-J 2011−07 OM-234 202 Page 15...
- Page 20 5-5. Optional Gas Valve Operation And Shielding Gas Connection Obtain gas cylinder and chain to running gear, wall, or other station- ary support so cylinder cannot fall and break off valve. Cylinder Regulator/Flowmeter Install so face is vertical. Gas Hose Connection GAS IN Fitting has 5/8-18...
- Page 21 5-6. Electrical Service Guide Elec Serv 2011−08 NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage is outside this range, output may not be be available.
- Page 22 5-7. Connecting 3-Phase Input Power = GND/PE Earth Ground Tools Needed: Input2 2012−05 − Ref. 803 766-C / Ref. 804 532-A OM-234 202 Page 18...
- Page 23 5-7. Connecting 3-Phase Input Power (Continued) voltage available at site. This unit can be con- Input Conductors (L1, L2 And L3) Installation must meet all National and nected to any input power between 208 and Local Codes − have only qualified per- Disconnect Device Line Terminals 575 VAC without removing cover to relink the sons make this installation.
- Page 24 SECTION 6 − OPERATION 6-1. Front Panel Controls Power Switch ing, place switch in Stick position. For best re- Select setting best suited for application. sults, place Arc Control in the maximum posi- The fan motor is thermostatically Control adjusts inductance when V-Sense tion.
- Page 25 6-2. Meter Functions The meters display the actual weld output values for approximately three seconds after the arc is broken. Mode Meter Reading At Idle Meter Reading While Welding Scratch 71.7 10.3 Start TIG Actual Volts (OCV) Preset Amps Actual Volts Actual Amps 14.1 10.3...
- Page 26 6-4. Lift-Arc TIG Procedure With Process Switch in the Lift-Arc TIG position, start an arc as follows: TIG Electrode Workpiece Touch tungsten electrode to work- piece at weld start point, hold electrode to workpiece for 1-2 seconds, and slowly lift electrode. An arc will form when electrode is lifted.
- Page 27 SECTION 7 − MAINTENANCE & TROUBLESHOOTING 7-1. Routine Maintenance Disconnect power Maintain more often during before maintaining. severe conditions. n = Check Z = Change ~ = Clean l = Replace Replace Damaged Replace Cracked Torch Body Unreadable n Z l Labels Repair Or Replace...
- Page 28 7-3. Help Displays All directions are in reference to the front of the unit. All circuitry referred to is lo- cated inside the unit. Help 1 Display HE.L P−1 Indicates a malfunction in the primary power circuit. If this display is shown, contact a Fac- tory Authorized Service Agent.
- Page 29 7-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect switch in On position (see Section 5-7). erative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 5-7). Check for proper input power connections (see Section 5-7). No weld output;...
- Page 30 SECTION 8 − ELECTRICAL DIAGRAM Figure 8-1. Circuit Diagram OM-234 202 Page 26...
- Page 31 254 072-A OM-234 202 Page 27...
- Page 32 SECTION 9 − PARTS LIST 803 729-L Figure 9-1. Parts Assembly OM-234 202 Page 28...
- Page 33 Item Dia. Part Mkgs. Description Quantity Figure 9-1. Parts Assembly ....216 034 Wrapper (Includes Insulators and Safety Labels) ....
- Page 34 Item Dia. Part Mkgs. Description Quantity Figure 9-1. Parts Assembly (Continued) ..PLG15 ..115 092 Housing Plug+Pins (Service Kit) RC3 ......
- Page 35 Effective January 1, 2012 (Equipment with a serial number preface of MC or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions 90 Days —...
- Page 36 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2012 Miller Electric Mfg. Co. 2012−01...