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• Prior to using the pneumatic clamp, check the condition of the electrodes/caps (regardless if they are
round or flat). If that is not the case, clean them using sand paper (thin grain) or replace them (see
explanation on the machine).
• To ensure an efficient welding spot, it is necessary to replace the caps every 200 spots. In order to
do so :
- Remove the caps using the caps removing wrench (ref. 050846)
- Fit the caps and apply contact grease (ref. 050440)
• Caps type A (ref : 049987)
• Caps type F (ref : 049970)
• Caps bevelled (ref : 049994)
Warning : the caps must be perfectly aligned. If this is not the case, check the alignment of the
electrodes (cf. chapter «Assembly and replacement of the arms»
• Prior to using the gun, check the condition of the different tools (star, single sided electrode, carbon electrode...) and clean or replace if required.
• Remove regularly the casing and any excess of dust. Take this opportunity to have the electrical connections checked by a qualified person, with
an insulated tool.
• Regularly review the condition of the power cable and welding connection cables. In case of visible signs of damage, organise for them to be
replaced by the manufacturer or a qualified technician.
After each use make sure that the harness is not left twisted. A constantly
twisted harness leads to its premature deterioration and can present an
electrical hazard to the user.
• Ensure the vents of the device are not blocked to allow adequate air circulation.
INSTALLATION – PRODUCT OPERATION
Only qualified personnel authorised by the manufacturer should perform the installation of the welding equipment. During the installation, the
operator must ensure that the machine is disconnected from the mains. Connecting generators in serial or in parallel is forbidden.
EQUIPMENT DESCRIPTION (FIG-1)
This machine is designed to carry out the car body repair operations described below :
- spot welding on sheets using a pneumatic clamp,
- welding of sheets using a gun,
- welding of nails, rivets, washers, studs, mouldings,
- repair of bumps and impacts (hail impacts with the pliers option).
1-
SD card reader
2-
Interface (MMI)
3-
Cooling unit
4-
Overhanging arm locking support
5-
Filter
DESCRIPTION OF THE G CLAMP (FIG-2)
1-
Arm locking/unlocking lever
2-
Cooling pipe
3-
Gyroscope
4-
Pneumatic body
5-
Electrode
POWER SUPPLY
• This material is designed to be powered by a 3-phase 400V power supply only (50-60 Hz) with four wires with a neutral one connected to the earth
and fitted with a 25 A D-rated circuit breaker (or aM type fuse).
The permanent current absorbed (l1p or ILp) displayed in the section «technical specifications» of this manual relates to use at maximum power.
Check that the power supply and its protection (fuse and/or circuit breaker) are compatible with the current needed by the machine. In some
countries, it may be necessary to change the plug to allow the use at maximum settings.
• Power supply recommendations :
In order to limit the voltage drop in the power supply line and to avoid any risk of disconnection of the protection, it is imperative to connect the
equipment to a «dedicated» socket. This plug must be connected to the electrical panel and only power this equipment.
When using an extension cord, it must have a length and cross-section appropriate to the voltage of the equipment. Use an extension cord that
complies with national regulations.
GYSPOT PTI PREMIUM PRO
P.
46)
6-
Fan
7-
Power-on switch
8-
Power cord
9-
Filling cap
10-
Cooling liquid gauge
6-
Mobile arm
7-
Side handle
8-
Remote settings button
9-
Spot welding button
EN
F
A
A
F
A
A
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