Fault - Probable Cause - Suggested Remedy - Riello Burners RL 190 Instructions Pour Installation, Utilisation Et Entretien

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FAULT
The burner does not start
The burner starts and then goes into
lock-out
After pre-purge and the safety time, the
burner goes to lock-out and the flame
does not appear
The flame ignites normally but the burner
locks out when the safety time has
elapsed
Firing with pulsations or flame detach-
ment, delayed firing
The burner does not pass to 2nd stage
Fuel passes to 2nd stage but air remains
in 1st
Burner stops at transition between 1st
and 2nd stage. Burner repeats starting
cycle.
Uneven fuel supply
Internally rusted pump
Noisy pump, unstable pressure
Pump unprimes after prolonged pause
Pump leaks light oil
Smoke in flame - dark Bacharach
- yellow Bacharach
Dirty combustion head
PROBABLE CAUSE
1
- No electrical power supply . . . . . . . . . . . . . . . . . . . . . . . . . Close all switches - Check fuses
2
- Limit control device TL is open . . . . . . . . . . . . . . . . . . . . . . Adjust or replace
3
- Safety control device TS is open . . . . . . . . . . . . . . . . . . . . Adjust or replace
4
- Control box lock-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset control box (no sooner than 10 s after the lock-out)
5
- Motor protection tripped . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset thermal cut-out
6
- Pump is jammed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
7
- Erroneus electrical connections . . . . . . . . . . . . . . . . . . . . . Check connections
8
- Defective control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
9
- Defective motor command control device . . . . . . . . . . . . . Replace
10 - Defective electrical motor . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
11 - Photocell short-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace photocell
12 - Light is entering or flame is simulated . . . . . . . . . . . . . . . . Eliminate light or replace control box
13 - Missing phase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reset thermal cut-out
thermal cut-out trips
14 - No fuel in tank; water on tank bottom . . . . . . . . . . . . . . . . . Top up fuel level or suck up water
15 - Inappropriate head and air damper adjustments . . . . . . . . Adjust, see pages 13 and 23.
16 - Light oil solenoid valves fail to open (1st stage or safety) . Check connections; replace coil
17 - 1st stage nozzle clogged, dirty, or deformed . . . . . . . . . . . Replace
18 - Dirty or poorly adjusted firing electrodes . . . . . . . . . . . . . . Adjust or clean
19 - Grounded electrode due to broken insulation. . . . . . . . . . . Replace
20 - High voltage cable defective or grounded . . . . . . . . . . . . . Replace
21 - High voltage cable deformed by high temperature . . . . . . . Replace and protect
22 - Ignition transformer defective . . . . . . . . . . . . . . . . . . . . . . . Replace
23 - Erroneous electrical connections of valves or transformer. Check
24 - Defective control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
25 - Pump unprimed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prime pump and see "Pump unprimes"
26 - Pump/motor coupling broken . . . . . . . . . . . . . . . . . . . . . . . Replace
27 - Pump suction line connected to return line. . . . . . . . . . . . . Correct connection
28 - Valves up-line from pump closed . . . . . . . . . . . . . . . . . . . . Open
29 - Filters dirty: line - pump - nozzle. . . . . . . . . . . . . . . . . . . . . Clean
30 - Incorrect motor rotation direction . . . . . . . . . . . . . . . . . . . . Change motor electrical connections
31 - Defective photocell or control box . . . . . . . . . . . . . . . . . . . Replace photocell or control box
32 - Dirty photocell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean
33 - 1st stage operation of cylinder is faulty . . . . . . . . . . . . . . . Change the cylinder
34 - Poorly adjusted head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust, see page 12, fig. (G).
35 - Poorly adjusted or dirty firing electrodes . . . . . . . . . . . . . . Adjust, see page 12, fig. (C).
36 - Poorly adjusted fan air gate: too much air (1st stage) . . . . Adjust
37 - 1st stage nozzle unsuited for burner or boiler . . . . . . . . . . See Nozzle Table, page 12; reduce 1st stage
38 - Defective 1st stage nozzle . . . . . . . . . . . . . . . . . . . . . . . . . Replace
39 - Inappropriate pump pressure . . . . . . . . . . . . . . . . . . . . . . . Adjust
40 - Control device TR does not close. . . . . . . . . . . . . . . . . . . . Adjust or replace
41 - Defective control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
42 - 2nd stage sol. valve coil defective . . . . . . . . . . . . . . . . . . . Replace
43 - Low pump pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Increase
44 - 2nd stage operation of cylinder is faulty . . . . . . . . . . . . . . . Change cylinder
45 - Nozzle dirty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Renew nozzle
46 - Photocell dirty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean
47 - Excess air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reduce
48 - Check if cause is in pump or . . . . . . . . . . . . . . . . . . . . . . . Feed burner from tank
fuel supply system
49 - Water in tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suck water from tank bottom with separate pump
50 - Air has entered the suction line . . . . . . . . . . . . . . . . . . . . . Tighten connectors
- Depression value too high (higher than 35 cm Hg):
51 - Tank/burner height difference too great . . . . . . . . . . . . . . . Feed burner with loop circuit
52 - Piping diameter too small . . . . . . . . . . . . . . . . . . . . . . . . . . Increase
53 - Suction filters clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean
54 - Suction valves closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open
55 - Paraffin solidified due to low temperature . . . . . . . . . . . . . Add additive to light oil
56 - Return pipe not immersed in fuel . . . . . . . . . . . . . . . . . . . . Bring to same height as suction pipe
57 - Air enters suction piping . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten connectors
58 - Leakage from sealing organ . . . . . . . . . . . . . . . . . . . . . . . . Replace pump
59 - Not enough air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust head and fan gate, see pages 13 and 23.
60 - Nozzle worn or dirty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
61 - Nozzle filter clogged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clean or replace
62 - Erroneous pump pressure . . . . . . . . . . . . . . . . . . . . . . . . . Adjust
63 - Flame stability spiral dirty, loose, or deformed . . . . . . . . . . Clean, tighten in place, or replace
64 - Boiler room air vents insufficient. . . . . . . . . . . . . . . . . . . . . Increase
65 - Too much air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjust head and fan gate, see pages 13 and 23.
66 - Nozzle or filter dirty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replace
67 - Unsuitable nozzle delivery or angle . . . . . . . . . . . . . . . . . . See recommended nozzles
68 - Loose nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tighten
69 - Impurities on flame stability spiral. . . . . . . . . . . . . . . . . . . . Clean
70 - Erroneous head adjustment or not enough air . . . . . . . . . . Adjust, see page 13; open air damper
71 - Blast tube length unsuited to boiler . . . . . . . . . . . . . . . . . . Contact boiler manufacturer
when third phase is re-connected
located near burner
32
SUGGESTED REMEDY

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