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www.MillerWelds.com
WCC Control
OM-247 506E
2012−09
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Weld Cable Communication Control
File: MIG (GMAW)

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Table des Matières
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Sommaire des Matières pour Miller WCC Control

  • Page 1 OM-247 506E 2012−09 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Weld Cable Communication Control WCC Control File: MIG (GMAW) Visit our website at www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
  • Page 3: Table Des Matières

    ..........4-5. Associating Wire Feeder To WCC Control .
  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2011−10 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear oil-free protective garments such as leather gloves, heavy Welding produces fumes and gases. Breathing shirt, cuffless trousers, high shoes, and a cap.
  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. BATTERY EXPLOSION can injure. D Do not install or place unit on, over, or near D Do not use welder to charge batteries or jump combustible surfaces. start vehicles unless it has a battery charging D Do not install unit near flammables.
  • Page 8: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.
  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2011−10 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 10 Il reste une TENSION DC NON NÉGLIGEABLE dans LE SOUDAGE peut provoquer un les sources de soudage onduleur UNE FOIS incendie ou une explosion. l’alimentation coupée. Le soudage effectué sur des conteneurs fermés tels D Arrêter les convertisseurs, débrancher le courant électrique et que des réservoirs, tambours ou des conduites peut décharger les condensateurs d’alimentation selon les instructions provoquer leur éclatement.
  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    ACCUMULATIONS LES BOUTEILLES peuvent exploser risquent de provoquer des blessures si elles sont endommagées. ou même la mort. Les bouteilles de gaz comprimé contiennent du gaz D Fermer l’alimentation du gaz comprimé en cas sous haute pression. Si une bouteille est endommagée, elle peut exploser.
  • Page 12: Proposition Californienne 65 Avertissements

    Les PIÈCES MOBILES peuvent RAYONNEMENT HAUTE causer des blessures. FRÉQUENCE (H.F.) risque provoquer des interférences. D Ne pas s’approcher des organes mobiles. D Ne pas s’approcher des points de coincement D Le rayonnement haute fréquence (H.F.) peut tels que des rouleaux de commande. provoquer des interférences avec les équi- pements de radio−navigation et de com- LES FILS DE SOUDAGE peuvent...
  • Page 13: Principales Normes De Sécurité

    2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone: is available as a free download from the American Welding Society at 800-463-6727, website: www.csa-international.org). http://www.aws.org or purchased from Global Engineering Documents Safe Practice For Occupational And Educational Eye And Face Protec- (phone: 1-877-413-5184, website: www.global.ihs.com).
  • Page 14 OM-247 506 Page 10...
  • Page 15: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Manufacturer’s Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility.
  • Page 16: Section 4 − Installation

    SECTION 4 − INSTALLATION 4-1. Specifications Type of Input Welding Power Source Input Welding Overall Dimensions Weight Power Type Circuit Rating Length: 17.5 in. (444 mm) 14-110 VDC Constant Voltage (CV) DC 30 lb 24 Volts AC 350 Amperes At Width: 12 in.
  • Page 17: Equipment Connection Diagram

    Sources. Connect this work cable to polarity that Connect voltage sensing clamp to work- would normally go to the workpiece. This WCC control must be used with a piece. 14 Electrode Weld Cable To Welding Suitcase X-TREME WCC wire feeder and a XMT 350 or XMT 456 welding Power Source.
  • Page 18: Wcc (Weld Cable Control) Applications

    4-4. WCC (Weld Cable Control) Applications The WCC Control must be used with a Suitcase X-TREME WCC wire feeder, and a XMT 350 or XMT 456 welding power source. 4-5. Associating Wire Feeder To WCC Control Quick Setup Guide: Pull trigger on gun.
  • Page 19: Weld Cable Sizes

    **Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm for metric use ***For distances longer than those shown in this guide, call a factory applications rep. at 920-735-4505 (Miller) or 1-800-332-3281 (Hobart) Ref. S-0007-J 2011−07 OM-247 506 Page 15...
  • Page 20: Section 5 − Maintenance & Troubleshooting

    SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Disconnect power Maintain more often during before maintaining. severe conditions. n = Check Z = Change ~ = Clean l = Replace Every Replace Damaged Replace Cracked Months Torch Body Unreadable n Z l Labels Repair Or Replace...
  • Page 21: Thermostat Protection

    Unit will not associate to a WCC compat- ible wire feeder. CC/CV switch in WCC compatible wire feeder must be set to CV to associate to WCC control. (see feeder manual). Ensure that the WCC compatible welding power source Mode Switch is set to V-SENSE FEEDER Unit will associate to a WCC compatible (see Section 4-6).
  • Page 22: Section 6 − Electrical Diagram

    SECTION 6 − ELECTRICAL DIAGRAM Figure 6-1. Circuit Diagram For WCC Control OM-247 506 Page 18...
  • Page 23 258 424-A OM-247 506 Page 19...
  • Page 24: Section 7 − Parts List

    SECTION 7 − PARTS LIST Hardware is common and not available unless listed. 248 866-C Figure 7-1. Main Assembly OM-247 506 Page 20...
  • Page 25 ....247 621 Cable, Power WCC Control (Includes) ......
  • Page 26 ..236 942 Circuit Card Assy, WCC Control NT w/Prgm & Potted ......
  • Page 27 Effective January 1, 2012 (Equipment with a serial number preface of MC or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions 90 Days —...
  • Page 28: For Service

    Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2012 Miller Electric Mfg. Co. 2012−01...

Table des Matières