Page 1
OM-1085 052 563F September 1998 Processes Automatic Welding Description Automatic Welding System Weld Oscillator Visit our website at www.MillerWelds.com...
Page 2
– every power source from This Owner’s Manual is designed to help you get the most out of your Miller is backed by the most Miller products. Please take time to read the Safety precautions. They will hassle-free warranty in the business.
SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Y Marks a special safety message.
Page 6
ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense D Always ventilate confined spaces or use visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.
1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields.
SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 5/97 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Y Identifie un message de sécurité...
Page 10
LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage D Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation.
1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou à proxi- D Rester à l’écart des organes mobiles comme le mité...
1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.
SECTION 2 – INSTALLATION 2-1. Specifications Weight Input Input Total Slide Total Slide Center Center Speed Dwell Width Power Travel Adjustment Item Ship Control 27 lb (12 kg) 32 lb (14.5 kg) 115 Volts AC ±1-1/2 in (38 16 To 130 0.1 To 2 1/8 To 1-1/2 in ±10% Single...
2-4. Oscillator Control Dimensions Dimensions 11-1/4 in (285 mm) 11-1/4 in (285 mm) 9-1/2 in (241 mm) 3/4 in (19 mm) 9-1/2 in (241 mm) 9/32 in (7 mm) Dia 10 in (254 mm) 11 in (279 mm) 5/8 in (16 mm) 8-1/4 in (210 mm) 9-1/2 in (241 mm) Ref.
2-6. Installation Of Customer-Supplied Remote Controls Remove oscillator control wrapper. Loosen strain relief on lower right side of front panel. Use matching type controls for re- mote control functions (see Parts List). Mounting Bracket Terminal Strip 1T Terminal Strip 2T 45 12 49 13 14 15 16 Plastic Clamp Route leads from remote controls...
Page 16
A. Remote Start/Stop Switch NOTE For the remote start/stop switch to work, the Mode switch must be in the RUN position. Connect leads from normally-closed switch to terminals 2T21 and 2T22. B. Remote Dwell On Left Control Remove jumper link between 2T24 and 2T51.
Page 17
E. Remote Center Position Control NOTE If multiple Center Position remote controls are desired, they must be switched using relays with gold alloy cross bar type contacts or equivalent. Remove jumper links between 1T15 and 1T16, and 2T47 and 2T48. Connect leads from remote control to 1T15, 2T48, and 2T55.
2-7. Interconnecting, Oscillator Control, and Power Cord Connections Oscillator Control Oscillating Slider Assembly Interconnecting Cord Connect cord to matching recep- tacles on control and slider. Oscillator Control Cord Connect cord to matching recep- tacles on control and slider. 115 Volts AC Power Cord Connect twistlock plug to recep- tacle on control.
SECTION 3 – OPERATION 3-1. Controls ST-052 315-A Power Switch And Pilot Light cause the gun to move in one direction only Center Position Control without return capability. Use Power switch to turn unit and pilot light Center Position control is fully opera- On and Off.
SECTION 4 – MAINTENANCE 4-1. Routine Maintenance Y Disconnect power before maintaining. Every Month Blow Off Neoprene Seals On Slide. 3 Months Replace Replace Unreadable Cracked Labels Parts Cords 6 Months Blow Out Or Vacuum Unit. During Heavy Service, Clean Monthly.
4-3. Slide Lubrication Y Turn Off and unplug unit. Gun Mounting Plate Slide Cover With Seal Shaft Screw Lead Pillow Block Oil Hole Disassemble as shown. Wipe all surfaces clean. Lubricate pillow block with No. 20 oil. Lubricate screw lead with No. 90 oil. Reinstall cover and plate.
Page 31
Effective January 1, 2000 (Equipment with a serial number preface of “LA” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. Call LIMITED WARRANTY – Subject to the terms and conditions APT, ZIPCUT &...
Distributor Address City State For Service Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you. Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories...