8.1_ Testing
Each automation component, such as sensitive edges, photocells,
emergency stop, etc., requires a specific testing phase; for these de-
vices take care to follow the procedures specified in the respective in-
struction manual.
To test T-SKY, perform the following sequence of operations:
1_
Ensure that all contents of chapter 1 "WARNINGS" are strictly ob-
served.
2_
Release the door by pulling the release cord downwards. Check
that it is possible to move the door in the opening and closing
directions with a maximum force of 225N.
3_
Re-engage the carriage.
4_
Using the selector or radio transmitter, test door closing and
opening and ensure that movement is as envisaged.
5_
A number of tests are recommended to assess smoothness of
door movement and check for any assembly or adjustment de-
fects, as well as for any points of friction.
6_
Check operation of all system safety devices one at a time (photo-
cells, sensitive edges etc.);
7_
To test photocells and in particular that there is no interference
with other devices, pass a cylinder (diameter 5cm, length 30cm)
through the optic axis joining the pair of photocells, first close to
the TX and then the RX and then mid-way between the two. En-
sure that in all cases the device engages, changing from the active
status to alarm status and vice versa, and finally that the action
envisaged occurs on the control unit, for example that during the
Closing manoeuvre, the door inverts the current movement.
8_
If hazardous situations generated by the moving door are pro-
tected by means of impact force limitation, measure the force as
specified in the standard EN 12445. If the settings "speed" and
"gearmotor force" control are used as an auxiliary function with
the system for reduction of impact force, test and identify the set-
ting that obtains the best results.
8.2_ Commissioning
Commissioning can only be performed after positive results of all test-
ing phases. Partial or "makeshift" commissioning is strictly prohibited.
1_
Prepare the automation technical documentation (to be con-
served for at least 10 years), which must contain the following
documents: an overall layout diagram of the automation, electri-
cal wiring diagram, risk assessment and relative solutions adopt-
ed, manufacturer's declaration of conformity for all devices used
(for T-SKY use the EC declaration of conformity enclosed) copy
of instruction manual for operation and the automation mainte-
nance schedule.
2_
Permanently affix a label or plate on the door, indicating the op-
erations for manual release and manoeuvres (use the figures in
the "User Guide").
3_
Permanently affix a label or plate on the door with this image
(min. height 60mm).
4_
Affix a dataplate on the door, specifying at least the following
data: type of automation, name and address of manufacturer
(responsible for commissioning), serial number, year of construc-
tion and CE mark.
5_
Compile the automation declaration of conformity and deliver to
the owner.
6_
Compile the manual "Instructions and warnings for automation
operation" and deliver to the owner.
7_
Produce and supply the owner with the automation maintenance
schedule (containing all maintenance instructions for all automa-
tion devices).
8_
Before commissioning the automation, ensure that the owner is
adequately informed in writing of all associated risks and hazards
(for example of the manual of instructions and warnings for auto-
mation operation).
9_
OPERATION
Use of the device for purposes or in circumstances other than as speci-
fied in this document is strictly prohibited. Note that this is a mains-
powered automatic device and must therefore be used with caution.
The following in particular is recommended:
1_
never touch the device with wet hands;
2_
disconnect the power supply before opening the controls box
and/or gearmotor;
3_
never pull the power cable to remove it from the socket;
4_
never touch the motor before ensuring it is completely cool;
5_
only move the door when it is completely visible;
6_
keep away from the operating range of the door when in move-
ment: wait until it is stationary;
7_
never allow children or animals to play in the vicinity of the door;
8_
never allow children or unskilled persons to use the remote con-
trol or other activation devices;
9_
perform periodic maintenance;
10_ in the event of a fault, disconnect the power supply and only move
the door manually when possible and in safety. Do not intervene
on the door; call an authorised technician for assistance.
11_
never touch any mechanical part during operation;
12_
all actions not expressly envisaged in these instructions are strict-
ly prohibited.
10_
MAINTENANCE AND DISPOSAL
This chapter describes the procedures for drawing up a maintenance
schedule and disposal of T-SKY.
10.1_ Maintenance
To maintain a constant level of safety and guarantee maximum lifetime
of the entire automation, regular maintenance is required.
Maintenance must be performed in strict observance of all
safety instructions in this manual and in compliance with
current legislation and standards.
For devices other than T-SKY follow the respective maintenance sched-
ules.
1_
For T-SKY route maintenance is required within maximum six
months or 3000 duty cycles from the previous maintenance.
2_
Disconnect all electric power supply sources, including any back-
up batteries.
3_
Check the condition of all automation materials, with special at-
tention to possible erosion or oxidation of structural parts; re-
place any parts that do not guarantee total reliability.
4_
Check the state or wear of all moving parts: belt, carriage, pinions
and all door parts; replace any parts if worn.
5_
Reconnect the power supply sources and perform all checks and
tests as envisaged in paragraph "6.1 Testing".
10.2_
Special maintenance
If more complex operations are required on electro-mechanical parts,
the faulty part should be removed to enable repairs in the manufac-
turer's workshop by technicians or other authorised centre.
10.3_
Disposal
T-SKY is made up of different types of material; some may be recycled,
such as steel, aluminium, plastic, or electric cables, while others must
be disposed of: batteries and electronic boards.
Some components may contain pollutant substanc-
es; do not dispose of into the environment.Seek in-
formation on recycling or disposal systems in obser-
vance of current and local standards.
1_
Disconnect the automation and any backup battery from the
electrical mains.
2_
Disassemble all devices and accessories, in reverse order of the
procedures described in chapter "3 Installation".
3_
Separate where possible all parts which may or must be recycled
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