Building the Heater Core
9. Remove the inner front and insulation to gain access to the core of the heater.
Lay the inner front carefully to one side to ensure it is not damaged. (Fig. 9)
10. Remove the cardboard element support and dispose of. (Fig. 10)
Energy Cells
The energy cells are supplied separately to the heater in packs of three.
The reference number is 047243.
Energy Cells should be handled with care due to the weight and risk of
hand/foot injury.
11. The energy cells have several grooves on one surface for locating around
the elements. The two slots through the centre of the energy cell create the
air passages within the core.
Position the first energy cell of the bottom row to the right, firmly pressed against the
side insulation with the element grooves facing upwards and fitting neatly around the
element. Angle the element upward to fit the energy cell.
Position the second energy cell in the row against the left-hand insulation. Place the
remaining energy cells between the first and second in the row. (Fig. 11)
DO NOT DISCONNECT THE ELEMENT TERMINALS
In addition ensure the slots for the air passages line up with the holes in the
base insulation.
NOTE:
The element tails must extend no
further than 30mm into the right
hand chamber.
Fit the remaining energy cells to the bottom row, being careful not to damage or
dislodge the element.
Note - The bends in the element locate around the grooves in the energy cell to
secure the element.
12. Position the second row of energy cells on top of the first but this time the energy
cells must be upside down ensuring the grooves are positioned over the elements.
(Fig. 12)
13