Reduced Consumable Life - ESAB Smart Plasmarc 200 Manuel D'utilisation

Reduced Consumable Life

1. Cutting Up Skeletons
Cutting skeletons (discarded material left after all pieces have been removed from a plate). Their removal from
the table can adversely affect electrode life by:
• Causing the torch to run off the work.
• Greatly increasing the start frequency. This is mainly a problem for O
choosing a path with a minimum number of starts.
• Increasing likelihood that the plate will spring up against the nozzle causing a double arc. This can be
mitigated by careful operator attention and by increasing standoff and reducing cutting speeds.
If possible, use an OXWELD torch for skeleton cutting or operate the PT-36 at a high standoff.
2. Height Control Problems
• Torch crashing is usually caused by a change in arc voltage when an automatic height control is used.
The voltage change is usually the result of plate falling away from the arc. Disabling the height control
and extinguishing the arc earlier when finishing the cut on a falling plate can effectively eliminate these
problems.
• Torch crashing can also occur at the start if travel delay is excessive. This is more likely to occur with thin
material. Reduce delay or disable the height control.
• Torch crashing can also be caused by a faulty height control.
3. Piercing Standoff Too Low
4. Starting on edges with
continuous pilot arc
5. Work Flipping
6. Catching on Pierce Spatter
7. Pierce not complete before
starting
8. Coolant flow rate low,
Plasma gas flow rate high,
Current set too high
9. Coolant leaks in torch
Maintenance/troubleshooting
Increase pierce standoff
Position torch more carefully or start on adjacent scrap material.
The nozzle may be damaged if the torch hits a flipped up part.
Increase standoff or start with longer lead-in.
Increase initial delay time.
Correct settings
Repair leaks
cutting and can be alleviated by
2
159