Mounting Instructions; Service And Maintenance Instructions - Klauke TEXTRON EK 22 plus Mode D'emploi

Instruction Manual EK22plus
______________________________________________________________________________________________________________________
Table 2 (see Picture 3, page 2)
Crimping Crimping Marking
range dies
mm² outside
6-300 TCL and C. CU,
Standard „QS"
Version
6-240 TCL and C. CU,
DIN 46235/ „QS",
DIN 46267 DIN
46235
10-240 Aluminium AL,
CL and C. „QS"
25-185 Aluminium Al,
C. Aldrey „QS"
25/4- Full tension Al,
120/20 C. „QS"
DIN 48085
ST,
T3
„QS"
10-240 Pre- RU;
sm rounding QS, sm;
35-300 dies QS, sm
se
10-70 Terminals CU,
DIN 46234 „QS",
DIN 46230 DIN
46234
10-70 insulated ISQ, QS
terminals
10-70 tub. CL for F, QS
fine-str.
conductors
4-50 C-clamps C, QS
10-150 Pre- IS, QS
insulated
tub. CL and
connectors
2x50- double DP, QS
2x70 compres-
sion CL
10-50 Ni-CL and NI, QS
connectors
10-70 Oval CU or
compres- AL, QS
sion joints
10-185 WF AE, QS
DIN 46228
2x4- Twin WF AE,
2x16 2xQS
Abbreviations: TCL-Tubular cable lugs, C-Connectors,
WF-Wire Ferrules, QS-Cross-section
Attention
Do only crimp those connecting materials
mentioned in Tab. 2
If different conducting materials have to be crimped, please
contact the manufacturer.
Attention
Do not crimp on live cables or conductors!
This is not considered an insulated tool
The EK 22 Plus is a hand held tool and it is not supposed to be
restrained in a vise. It is not allowed to use the tool in a stationary
application. Complying certain conditions the unit can be operated
stationary with our presentation support EKST. The conditions can
be taken from the instruction manual of the EKST.
The tool is not designed for continued crimping operations. After a
sequence of approximately 30-40 completed crimps you have to
make a break of 15 min. to give the tool time to cool down.
Attention
Too intensive use can cause heat damages for the
tool
Surface crimping
of the width
Profile dies
„QS" chrome 5 mm
plated
code # chrome 5 mm
plated
code # blue 7 mm
zinc
code # blue 7 mm
zinc
code # blue 7 mm
zinc
code # black 5 mm
- chrome -
plated
„QS" chrome -
plated
„QS" chrome -
plated,
„QS" chrome -
plated
- chrome 5 mm
plated
„QS" chrome -
plated
„QS" chrome 5 mm
plated
- blue 5 mm
zinc
code # chrome 5 mm
plated
- chrome -
plated
- chrome -
plated
Attention
During the operation of electric engines sparks can occur
which might ignite highly inflammable or explosive
liquids and materials
Attention
Electric-hydraulic crimping tools should not be operated
in pouring rain or under water.

5.3. Mounting instructions

Please read the assembly instructions in Chapter 12 of our general
catalogue.
Attention
Even if the code number is identical only those dies
should be used whichare suitable for the material.
Please use the following assembly instructions for cable lugs and
connectors:
1. Strip the conductor according to insertion depth (+10% due to the
change of length of the crimped sleeve)
2. The Conductor ends must be cleaned with a cloth or brush before the
assembly.
3. Insert the conductor fully into the cable lug or connector
4. Pay attention to the crimping directions and use the appropriate dies.
3
The crimping directions for cable lugs and connectors is indicated in
the illustration below.
5. After crimping, wipe away excess compound forced out of Al-cable
lugs and connectors.
5.4 Service and maintenance instruction
The electric-hydraulic crimping unit is equipped with a controller
enabling the user to see when the next service is due. (Pls. read chapter
4.3 for more information) When the next service is due the unit must to
be returned to an authorised service center.
For every day service the unit has to be cleaned and dried after each use.
The battery cartridge (Pos.-No. 7) and the charging unit have to be
protected against humidity and dust.
Within the determined use of the tool only the dies (Pos.-No. 10) are
permitted to be changed by the customers.
Attention
Do not damage the seals of the tool.
If the seals are damaged the warranty is invalidated.
Have your tool serviced only by qualified service personnel and replace
parts only with genuine spare parts. This will make sure that the safety
standard of the tool will be preserved.
5.5 Remarks on the use of the battery cartridge and charging unit.
The charging unit is run with a nominal voltage of 230 V and a
frequency of 50-60 Hz. New batteries must be charged prior to use. To
charge the battery cartridge (Pos.-No. 7) the power plug of the charging
unit has to be plugged into the power supply and the battery cartridge
has to be pushed into the charging unit (Picture 5). The charging time is
one hour (Picture 6). The charging level of the battery cartridge can be
4
checked by a LED .
green battery cartridge is charged
red Battery cartridge is empty and is just being charged
flashing battery cartridge is not pushed in properly or too hot,
a sound signal occurs
Is the battery plugged in correctly the LED changes from green to red
and the charging procedure starts. When the charging procedure is
terminated the LED changes again to green. Simultaneously a signal
occurs for 5 seconds.
No other battery cartridges e.g. dry batteries or car batteries etc. are
permitted to be used neither in the tool nor in the charging unit.
3
See Picture 4 on Page 2
4
The charging level of the battery can also be verified by the LED of the
tool at the end of a crimping cycle. See chapter 4.3 for further information.
page 9