Troubleshooting; Putting Out Of Operation/Waste Disposal; Technical Data - Klauke TEXTRON EK 22 plus Mode D'emploi

Instruction Manual EK22plus
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As soon as the speed of the machine decreases noticeably the
battery must be recharged. Do not recharge a partially discharged
battery as a precaution (Picture 11).
If charging a battery which has currently been used or which was
laying in the sun for a longer period of time the LED might flash
red. In this case wait for a while. The charging procedure starts
after the battery cooled down.
Does the LED flash red and green and does an audible tone occur
for 20 seconds it is not possible to charge that battery. The poles of
the battery or the charging unit are dirty or the battery is low or
damaged. If you want to charge two batteries in a row wait for 15
min before you charge the second battery.
Avoid great fluctuating temperatures under 0°C and above 40°C
(Picture 8). Through these fluctuations damages may result for the
battery cartridge as well as for the charging unit. The best
operation temperature is between 15-25 °C.
Do not leave or operate the charging unit in rain or snow (Picture
10). Do not charge the battery near lightly inflammable materials
or gases (Picture 9).
Do not use the cord to transport the charging unit or to pull the
plug out of a wall socket with force. Do not insert strange parts
into the ducts of the charging unit (Picture 13).
The charging of the batteries must only be done with charging
units supplied by the manufacturer.
Attention
Do not place the battery in your pocket or in your
toolbox if there are any conductive materials in it
such as coins, keys, tools or other metallic parts.
Pull the plug of the charging unit after charging (Picture 7). Do not
disassemble the charging unit or battery.
In order to safeguard a safe and proper performance of the
charging unit the repair and service of the unit should be made
through our Service Center.
5.6 Storage and transport of the crimping tool
In order to protect the tool against damages it has to be cleaned
carefully after each use and be put into the transportation case Part
No. MKE 22 which has to be closed safely.

6. Troubleshooting

a.) Flashing of the light diode display (Pos.-No. 6)
=> See chapter 4.3 for more information about the special
functions of the tool.
b.) The tool loses oil.
=> Return the tool to the manufacturer. Do not open the tool and
damage the seals of the tool.
c.) The crimping tool does not reach the final operating pressure.
=> Stop the crimping process. Press the retract button (Pos.-No.
2) and the operating switch continuously and simultaneously for
about 10 sec. Is the malfunction not be eliminated by this
attempt the tool has to be returned to the manufacturer.

7. Putting out of operation/waste disposal

This unit is subjected to the scope of the European WEEE
(2002/96/EG) and RoHS (2002/95/EEC) directives.
The WEEE directive regulates the collection and the
environmental friendly recycling of electro and electronic units.
Information about this can be found in our home page
www.Klauke.com under 'WEEE & RoHS'.
The RoHS directive bans new electrical and electronic equipment
put on the market which contains more than 0,1 weight percentage
lead, mercury, hexavalent chromium, polybrominated biphenyls
(PBB) or polybrominated diphenyl ethers (PBDE) and 0,01 weight
percentage cadmium per homogeneous material.
Battery cartridges (Pos.-No. 7) must be specially disposed of
according to the EEC Battery Guideline.
Attention
Do not dispose of the unit in your residential waste.
Klauke has no legal obligation to take care of their
WEEE outside Germany unless the product has been
shipped and invoiced from inside your country by Klauke.
Please contact your distributer to find out more how to
get your tool recycled environmental friendly.

8. Technical Data

Weight of the complete tool:
Crimping force:
Driving motor:
Battery voltage:
Battery capacity
Charging time:
Crimping time:
Crimp per battery:
Hydraulic oil:
Environmental temperature:
Sound level:
Vibrations:
Dimensions:
Additional instruction manuals are available free of charge. The part # is
HE.4872_K.
page 10
approx. 4,15 kg (incl. battery)
approx. 60 kN
direct-current permanent field motor
12 V
3 Ah (RA5)
approx. 1 h (LG 4),
¼ h with Quick charger (LG 5)
approx. 3 s to 6 s
(depending on the connector size)
approx. 170 crimps
(Cu 150 mm² DIN 46235)
approx. 65 ml "Shell Tellus T 15"
-20°C to –40°C
70 dB (A) in 1m distance
< 2,5 m/s²
See Picture 2