Cause
Humidity in the welding gas.
Solution
Always use quality materials and products.
Ensure the gas supply system is always in perfect
condition.
Cause
Incorrect welding parameters.
Solution
Check the welding system carefully.
Contact the nearest service centre to have the sys-
tem repaired.
Insufficient penetration
Cause
Incorrect welding mode.
Solution
Decrease the welding travel speed.
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Incorrect edge preparation.
Solution
Increase the chamfering.
Cause
Pieces to be welded too big.
Solution
Increase the welding current.
Tungsten inclusions
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Use a bigger diameter electrode.
Cause
Incorrect electrode.
Solution
Always use quality materials and products.
Sharpen the electrode carefully.
Cause
Incorrect welding mode.
Solution
Avoid contact between the electrode and the weld
pool.
Blowholes
Cause
Insufficient shielding gas.
Solution
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
Sticking
Cause
Incorrect welding parameters.
Solution
Increase the welding current.
Cause
Incorrect welding mode.
Solution
Angle the torch more.
Cause
Pieces to be welded too big.
Solution
Increase the welding current.
Undercuts
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Cause
Incorrect welding mode.
Solution
Decrease the side oscillation speed while filling.
Decrease the travel speed while welding.
Cause
Insufficient shielding gas.
Solution
Use gases suitable for the materials to be welded.
Oxidations
Cause
Insufficient gas protection.
Solution
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
42
Porosity
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces carefully before welding.
Cause
Grease, varnish, rust or dirt on the filler material.
Solution
Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause
Humidity in the filler metal.
Solution
Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause
Incorrect arc length.
Solution
Decrease the distance between the electrode and
the piece.
Cause
Humidity in the welding gas.
Solution
Always use quality materials and products.
Ensure the gas supply system is always in perfect
condition.
Cause
Insufficient shielding gas.
Solution
Adjust the gas flow.
Check that the diffuser and the gas nozzle of the
torch are in good condition.
Cause
The weld pool solidifies too quickly.
Solution
Decrease the travel speed while welding.
Pre-heat the workpieces to be welded.
Increase the welding current.
Hot cracks
Cause
Incorrect welding parameters.
Solution
Decrease the welding voltage.
Cause
Grease, varnish, rust or dirt on the workpieces to
be welded.
Solution
Clean the workpieces carefully before welding.
Cause
Grease, varnish, rust or dirt on the filler metal.
Solution
Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause
Incorrect welding mode.
Solution
Carry out the correct sequence of operations for
the type of joint to be welded.
Cold cracks
Cause
Humidity in the filler metal.
Solution
Always use quality materials and products.
Keep the filler metal always in perfect condition.
Cause
Particular geometry of the joint to be welded.
Solution
Pre-heat the pieces to be welded.
Carry out post-heating.
Carry out the correct sequence of operations for
the type of joint to be welded.
For any doubts and/or problems do not hesitate to contact
your nearest customer service centre.