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18 | EPS 815 | Maintenance
6.
Maintenance
6.1
Cleaning
6.1.1
Calibration fluid, calibration-fluid filter
2
!
The calibration fluid must not be dirty or mixed with
the lubricating oil from the injection pumps.
i
A strong yellow, but clear calibration fluid has been
mixed with lubricating oil; a cloudy grey calibration
fluid is dirty and could damage the injection pumps
and test nozzles.
Calibration fluid, calibration-fluid filter (2) must be
changed/replaced:
R
After testing 200 injection pumps, however at the
latest every 2 months
R
During the main inspection or as required
At the same time clean and rinse the calibration-fluid
tank (1) and suction filter.
The calibration-fluid tank (1) can be drained via the
delivery pump and the pump supply line.
Capacity approx. 50 litres.
Only use calibration fluid pursuant to ISO 4113!
Authorised calibration-fluid grades:
Oil grade
SHELL Calibration Fluid S 9365
SHELL V-ÖL 1404
SHELL Normalfluid B. R.
VISCOR
Calibration Fluid 1487 AW-2
CASTROL
fluido para Calibracao 4113
ESSO EGL 70 147
BENZ UCF-1 Calibration Fluid
i
See Chapter 7 "Decommissioning".
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1 689 989 348
2017-07-01
6.1.2
1
The contaminated oil must be drained weekly, or as
required, in the storage area (1) under the mounting
rail. Place a suitable container under the drainage tap
458735/19
(2) and drain the contaminated oil.
i
See Chapter 7 "Decommissioning" regarding disposal.
6.2
The EPS, like any industrial device, requires proper
maintenance at regular intervals.
The maintenance intervals refer to the operation of the
EPS in vehicle service centres for 8 hours per day. Reduce
the intervals accordingly if the operating time is extended.
The portable tester 0 986 614 000 is recommended
when carrying out maintenance work (available through
AA/SWS1). The portable tester contains all the calibrat-
ed measuring instruments and accessories required for
a maintenance check.
The test service (checking the measuring accuracy) is
also performed by the Bosch After-Sales Service using
flow rate normals.
See subsequent sections in this Chapter regarding
capacities, oil grades and other maintenance information.
Manufacturer
Shell International
Shell Germany
Shell France
Rock Vallery
Castrol Brasilien
Esso AG
Benz Oil
Contaminated oil
Maintenance
1
2
458735/20
Robert Bosch GmbH