en-us | 65 | T40424
3 Operating Instructions
WARNING
Risk of electric shock!
The high-voltage battery is a high-voltage storage
capacitor. High voltage could cause serious personal
injuries or severe damage to materials.
Observe and follow the risk classification of the high-
voltage storage capacitor in the workshop manual.
Observe and follow the notes and work instructions
in the workshop manual.
For qualified workshop personnel only.
1.
Ensure that the module detacher is complete and
inspect it for visible damages such as signs of wear,
deformation, breaks, cracks, and corrosion before
each use. Do not use the module detacher if
damaged or in poor condition, but discard it
immediately.
2.
Perform the necessary preparatory work to use the
module detacher in accordance with the workshop
manuals of the Volkswagen Group brands.
3.
Perform the steps described in sections
"Attaching the lifting clamp to the battery module"
and then "Using the support bar".
Perform the steps described in section
"Lifting the battery module by hand" or
"Lifting the battery module with the workshop
crane".
2019-02-28
3.1
Attaching the lifting clamp to the battery
module
Figure 2:
Lifting clamp
1
Hook
2
Bow-type handle
8
Knurled-head screw M8 x 16, burnished, torque 5 Nm to
10 Nm
9
Hook T40424/1
10
Hook T40424/2
13
Handle adapter T40424/4
14
Ball lock pin Ø 16 x 40 with tether
1.
If necessary, remove the hook (9) from the lifting
clamp and store it in a suitable location. Secure the
hook (10) to the lifting clamp.
Refer to the workshop manuals of the Volkswagen
Group brands for information about which hook to
use.
2.
Attach the lifting clamp to the battery module.
Ensure that the hook (1) and the hook (9) or (10)
fit into the battery module correctly (see the
workshop manuals of the Volkswagen Group
brands).
3.
Tighten the knurled-head screw (8) by hand
(5 Nm to 10 Nm).
Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany