Bosch T40424 Instructions D'origine page 6

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3.2 Using the support bar
Figure 3: Support bar and lifting clamp
3 Support
4 Spindle, max. torque 7 Nm
5 Locking lever, 2 pieces
6 Locking lever, 2 pieces
7 Base, 2 pieces
11 Adapter T40424/3, 2 pieces
12 Cylinder head screw DIN 912 M5 x 20 8.8, max. torque 2 Nm,
2 pieces per adapter
14 Ball lock pin Ø 16 x 40 with tether
1. If necessary, secure the adapters (11) to the bases
(7) with the cylinder head screws (12). Tighten the
cylinder head screws (12) with a torque of no more
than 2 Nm.
The adapters adjust the height of the bases. Refer
to the workshop manuals of the Volkswagen Group
brands for information about whether to use the
adapters for the bases.
2. Connect the support bar to the lifting clamp with
the ball lock pin (14).
3. If necessary, reposition the bases (7) and the
adapters (11) (where used) on the battery module
in accordance with the workshop manuals of the
Volkswagen Group brands.
Release the locking levers (5).
Slide the bases (7) and the adapters (11) (where
used) to the desired position on the battery
module.
2019-02-28
Retighten the levers (5).
4. If necessary, move the support (3) to reposition the
clamping lever on the battery module in
accordance with the workshop manuals of the
Volkswagen Group brands.
Release the locking levers (6).
Slide the support (3) to the desired position.
Retighten the levers (6).
5. Turn the nut on the spindle (4) very slowly and
carefully. This will release the battery module from
the thermal compound paste. Turn the nut with a
torque of no more than 7 Nm.
CAUTION
Risk of injury!
The hooks could suddenly snap out of the battery
module when it is released from the thermal
compound paste incorrectly.
Do not use the workshop crane to release the
battery module from the thermal compound
paste.
Do not use electric tools such as an electric or
impact screwdriver to release the battery
module from the thermal compound paste.
Turn the nut on the spindle with a torque of no
more than 7 Nm.
If the battery module is not releasing, stop the
process. Ensure that all the preparatory steps
were performed correctly. If necessary, repeat
the preparatory steps. Proceed with the
process carefully.
6. Remove the support bar from the lifting clamp and
store it in a suitable location.
3.3 Lifting the battery module by hand
1. Ensure that the lifting clamp is secured to the
battery module correctly.
2. Lift the battery module by the handle (2) from the
battery case by hand (see Figure 2).
3. Place the battery module on a clean and fuzz-free
surface.
4. Remove the lifting clamp from the battery module.
5. Remove the rest of the thermal compound paste
from the battery module as described in the
workshop manuals of the Volkswagen Group
brands.
Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany