en-us | 67 | T40424
6.
Perform further work as described in the workshop
manuals.
7.
Ensure that all parts of the special tool have been
removed after completing the repair work.
8.
Reconvert the module detacher to its original state
after completing the repair work.
When attaching the hook (9) to the lifting clamp,
turn the knurled-head screw (8) by hand (5 Nm to
10 Nm).
Remove the adapters (11) from the bases (7).
Store the hooks (10) and adapters (11) in a
suitable location.
3.4
Lifting the battery module with the workshop
crane
Figure 4:
Bow-type handle, close-up
2
Bow-type handle
13
Handle adapter T40424/4
15
Hole
16
Cylinder head screw DIN 912 M6 x 25 8.8, zinc coated,
torque 6 Nm, 2 pieces
1.
Remove the handle (2) from the handle adapter
(13).
2.
Screw the swivel lifting hook VAS 691 013 into the
hole (15) in the center of the handle adapter (13)
with a torque of 10 Nm.
3.
Attach the workshop crane's (e.g. VAS 6100) hook
to the swivel lifting hook VAS 691 013.
4.
Ensure that the lifting clamp is secured to the
battery module correctly.
5.
Lift the battery module by the swivel lifting hook
VAS 691 013 from the battery case with the
workshop crane (e.g. VAS 6100) carefully.
2019-02-28
WARNING
Danger of a falling load
Attaching the load incorrectly or moving the load
carelessly could cause the load to fall. This could
result in serious personal injuries or severe damage
to materials.
Screw in the swivel lifting hook with a torque of
10 Nm.
Lower the load upright.
Ensure that the load is secure when setting it
down.
6.
Place the battery module on a clean and fuzz-free
surface.
7.
Remove the lifting clamp from the battery module.
8.
Remove the rest of the thermal compound paste
from the battery module as described in the
workshop manuals of the Volkswagen Group
brands.
9.
Perform further work as described in the workshop
manuals.
10. Ensure that all parts of the special tool have been
removed after completing the repair work.
11. Reconvert the module detacher to its original state
after completing the repair work.
When attaching the hook (9) to the lifting clamp,
turn the knurled-head screw (8) by hand (5 Nm to
10 Nm).
Remove the adapters (11) from the bases (7).
Store the hooks (10) and adapters (11) in a
suitable location.
When attaching the handle (2) to the handle
adapter (13), tighten the cylinder head screws (16)
with a torque of 6 Nm.
Bosch Automotive Service Solutions GmbH
Am Dörrenhof 1
85131 Pollenfeld-Preith
Germany