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GENERAL SAFETY WARNINGS
The following warnings are an integral and essential part of the product and must be gived to the user.
·
Read them carefully as they provide important indications regarding the installation safety, usage and maintenance.
·
It is necessary to keep these instructions and hand them over to potential new users of the system.
·
Do not allow children to play with the fixed command devices.
·
Keep the remote controls away from the children's reach.
·
Check the system at least every 6 months to discover potential imbalances and wear signs or damages to cables and springs.
·
Do not operate when the system shows need for adjustment or repair.
·
1. PRODUCT CHARACTERISTICS AND USAGE
Tubular motors are the driving force behind many roller shutters, awnings and garage doors.
The products emit minimal noise when in operation, are easy to conceal, compact in size and a whisk to install.
In European countries, the motor-moved roller shutters, awnings, sunshade and garage doors are widely used in offices, houses, hotels, restaurants, exhibition halls, and other public places.
To extend the useful life of the engine, it is equipped with a device to protect it against overheating.
2. COMPONENTS AND FEATURES
2.1. COMPONENTS
The tubular motor consists of four main parts Limit switch brake motor gearbox (Fig.1).
The outer fitting of tubular motors (Fig. 2).
2.2 Technical datasheet
Product
Operator
code
(*)
AA45042
JOY 40 SS
AA45044
JOY 65 SS
AA45046
JOY 100 SS
AA45056
JOY 100 CS
(*) Legend:
SS: Without Emergency Manoeuvre
CS: With Emergency Manoeuvre
2.3 Parameters (taking AA45042 TUBULAR as an example)
20Nm :
Nominal torque
15 rpm :
Nominal speed
Ø 45 :
Tube diameter
230V :
Rated voltage
50Hz :
Rated frequency
158W :
Input power
0,69 A :
Nominal current
2,0Kg :
Net weight
IP44 :
Protection class (It means that it can prevent solid blocks with diameter over 1mm and liquids splashed in all directions from invading the motor tube)
2.4 Endurance: > 8.500 cycles.
2.5 Noise emitted during working process: < 45db.
3. INSTALLING INSTRUCTION
3.1 Notices before installation
· Invite professional to install the motors.
· Choose the right crown and drive adapter before installation, do not hammer the motor into the tube (Fig. 3).
· Do not hose the motor with water (Fig. 4).
· The fit clearance between the drive adapter outer edge and the internal dia. of the tube should not exceed 1mm (Fig. 5-6).
· The tube and the driving adapter should be evenly fixed with 4 pieces of 4*10 sunk head self-threading screws and the screw tip should not penetrate through the internal surface of the
crown might damage the internal geared ring (Fig. 5-7).
· The connecting belt between the pipe and the shutter should not be too long to avoid the manual lifting of the shutter (Fig. 8).
· During installation, the motor and the tube should be kept in parallel level, and the door and window should be perpendicular to the axial line of the tube (Fig. 9).
· For security, there is a yellow & green colored earth line among the in-lines; customer should put it to earth before using the motor (Fig. 10).
· When the roller shuttter and the tube are already fixed, in case the customer needs to drill within the motor space, the drill bit should not touch the motor shell. (the suggested drill length
out of the drill chuck be less than 15mm); the stretching rivet is recommended for fixing. In case the screw might be used, the clearance between the screw tip and the motor shell should
be more than 5mm, or the motor might be damaged (Fig. 10).
· Before installation, make sure that all the accessories have been fixed and that the guides allow a good sliding of the shutter in order to avoid mechanical problems.
· Check the motor lifting power, make sure it fits the actual weight, choose the motor that is the same as lifting power or that has slightly high power.
· Regarding the operator positioning, take into account that the motor can be installed on the left and on the right of the doors and windows according to the needs.
3.2 Installation steps (Fig. 11)
Step 1 - Mounting the drive adapter (4) to the motor (3) and measure the distance between the adapter and the crown (2) and then insert them into the roller tube (5) the crown (2) opposite
an opening of roller tube.
Step 2 - Measure the drilling length, mounting the screw (7), to fix the drive adapter and the tube. Then remove the motor.
Step 3 - Insert the idler (8) into the tube (5), then measure the drilling length (about 1cm) to mount the screws (7) for fixing the idler and roller tube.
Step 4 - Stick the screen (6) on the rolling tube (5) and roll it up.
Step 5 - Fix the motor bracket (1) and idler bracket (9) on the wall.
Tube
Max.
Max. Torque
Ø
weight
20 Nm
40 Kg
30 Nm
65 Kg
45 mm
50 Nm
100 Kg
Limit
Power
switch
supply
15 rpm
Mechanical
230 V - 50 Hz
12 rpm
Max. Operating
Protection
Speed
Time
degree
Maximum
IP44
4 minutes
Operating
Motor cable
Temperature
length
-15 ÷ +50 °C
1,9 m
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