Part to be tightened
Drive sprocket
Drive chain sprocket cover
Shift pedal
Shift guide
Stopper lever
Segment
*1: Tighten the cylinder head bolts to 30 Nm (3.0 m • kg, 22 ft • lb) in the proper tightening sequence, remove and retighten
the cylinder head bolts to 20 Nm (2.0 m • kg, 14 ft • lb) in the proper tightening sequence, and then tighten the cylinder head
bolts further to reach the specified angle 180° in the proper tightening sequence.
CHASSIS
△
- marked portion shall be checked for torque tightening after break-in or before each race.
Part to be tightened
△
Upper bracket and outer tube
△
Lower bracket and outer tube
△
Upper bracket and steering stem
△
Handlebar upper holder
△
Handlebar lower holder
△
Steering ring nut
Front fork and damper assembly
Front fork and adjuster
Damper assembly and base valve
Adjuster and damper assembly
Bleed screw (front fork) and base valve
△
Front fork and front fork protector
△
Front fork protector and brake hose holder
Throttle grip cap
Clutch lever holder
Clutch lever mounting nut
Hot starter lever holder
△
Front brake master cylinder and bracket
Front brake master cylinder cap
Brake lever mounting bolt
Brake lever mounting nut
Brake lever position locknut
△
Cable guide (front brake hose) and under bracket
△
Front brake hose union bolt (brake master cylinder)
△
Front brake hose union bolt (brake caliper)
△
Front brake caliper and front fork
△
Brake caliper (front and rear) and pad pin plug
△
Brake caliper (front and rear) and pad pin
△
Brake caliper (front and rear) and bleed screw
TIGHTENING TORQUES
Thread size
Q'ty
M20 × 1.0
M6 × 1.0
M6 × 1.0
M6 × 1.0
M6 × 1.0
M8 × 1.25
Thread size
Q'ty
M8 × 1.25
M8 × 1.25
M24 × 1.0
M8 × 1.25
M10 × 1.25
M28 × 1.0
M51 × 1.5
M22 × 1.25
M42 × 1.5
M12 × 1.25
M5 × 0.8
M6 × 1.0
M6 × 1.0
M5 × 0.8
M5 × 0.8
M6 × 1.0
M5 × 0.8
M6 × 1.0
M4 × 0.7
M6 × 1.0
M6 × 1.0
M6 × 1.0
M6 × 1.0
M10 × 1.25
M10 × 1.25
M8 × 1.25
M10 × 1.0
M10 × 1.0
M8 × 1.25
2-12
Tightening torque
Nm
m•kg
1
75
7.5
2
8
0.8
1
12
1.2
2
10
1.0
1
10
1.0
1
30
3.0
Tightening torque
Nm
m•kg
4
21
2.1
4
21
2.1
1
145
14.5
4
28
2.8
2
34
3.4
1
Refer to NOTE.
2
30
3.0
2
55
5.5
2
29
2.9
2
29
2.9
2
1
0.1
6
5
0.5
2
7
0.7
2
4
0.4
2
4
0.4
1
4
0.4
2
4
0.4
2
9
0.9
2
2
0.2
1
6
0.6
1
6
0.6
1
5
0.5
1
4
0.4
1
30
3.0
1
30
3.0
2
28
2.8
2
3
0.3
2
18
1.8
2
6
0.6
ft•lb
54
5.8
8.7
7.2
7.2
22
ft•lb
15
15
105
20
24
22
40
21
21
0.7
3.6
5.1
2.9
2.9
2.9
2.9
6.5
1.4
4.3
4.3
3.6
2.9
22
22
20
2.2
13
4.3