Troubleshooting - Miller D-74S Manuel Du Propriétaire

7-3. Troubleshooting

Trouble
Wire feeds, shielding gas flows, but
electrode wire is not energized.
Wire feeder is on, display does not light
up, motor does not run, gas valve and
welding power source contactor do not
pull in.
Electrode wire feeding stops or feeds
erratically during welding.
Wire birdnests between feeder and
gun.
Motor runs slowly.
Wire feeder power is on, displays light
up, but unit is inoperative.
Notes
OM-1500-6 Page 26
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A complete Parts List is available at www.MillerWelds.com
!
Check cable connections. Check cables for continuity, and repair or replace cables if necessary
(see Section 5-3).
Check and reset circuit breaker at welding power source.
Check gun trigger connection. See gun Owner's Manual.
Check gun trigger. See gun Owner's Manual.
Readjust hub tension and drive roll pressure (see Section 5-6).
Change to correct size drive roll (see Section 5-6).
Clean or replace dirty or worn drive roll.
Incorrect size or worn wire guides.
Replace contact tip or liner. See gun Owner's Manual.
Remove weld spatter or foreign matter from around nozzle opening.
Have Factory Authorized Service Agency check drive motor or motor control board PC1.
Gun liner has to large of diameter opening, is clogged, or the end of the gun is not close enough
to the front set of drive rolls.
Check for correct input voltage.
Check welding gun trigger leads for continuity, and repair leads or replace gun.
Disconnect power before troubleshooting.
Remedy
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.