IV. Fitting tools
• Screwdrivers
• Drilling machine for wood, metal and walls
• Metal drill:
Ø 3,0 mm
(also use with wood)
Ø 3,5 mm
Ø 5,0 mm
Ø 8,5 mm
Ø 10,0 mm
• Masonry drill bit:
Ø 10,0 mm, length of at least 180 mm
Ø 6,0 mm
Ø 16,0 mm, for a wall lock
• Milling cutter/hole saw:
Ø 51 - 55 mm
• Mechanic's level, metering rule
• Hexagon socket screw key SW 3, SW 4, SW 5
• Metal saw, file
• Tools for additional work are not included in this installation
V. Replacing the door cylinder
If the door cylinder does not need to be replaced, continue to read under chapter VI.
With door leaf strengths above 50 mm and/or if the door cylinder has to fit in a locking
system, the standard door cylinder must be replaced.
The same applies if it is set to be fitted without any "option to lock from outside".
1. New door cylinders correspond to DIN EN 1303/DIN 18252 and obtain spacers and longer
screws if required:
• With door leaf strengths greater than 50 mm: Obtain door cylinders of a greater length
(see tab 1), as well as spacer and longer screws if required
• Use the door half-cylinder 10/30 during fitting without the possibility of closing from
the outside
Table 1
Door panel
Cylinder dimensions in mm
thickness
(Dimension inside/Dimension outside)
in mm
135 - 50
30/60
151 - 60
30/70
161 - 70
30/80
171 - 80
30/90
181 - 90
30/100
191 - 100
30/110
101 - 110
30/120
38
Spacer discs with a thickness
Screws DIN 7984 –8.8
of 10 mm, Quantity
in mm
–
enclosed
1
enclosed
enclosed
2
3
M6 x 60
4
M6 x 60
5
M6 x 70
6
M6 x 70
2. Lock door bars and remove the door cylinder in the specified order according to Fig. 5.
3. Change the grub screw and the gear-wheels clip of the standard door cylinder to the new
door cylinder, according to Fig. 5. The grub screw must protrude at the same distance on
both sides.
If the cylinder length does not change, continue to point 8.
4. Unscrew the loosened screw 1 (Fig. 6), move the gear-wheel housing in the direction of
the arrow. Unscrew the cylinder protection's screws located beneath (Fig. 6).
5. Remove the cylinder protection according to Fig. 7 and place additional spacer disc/s
(Tab. 1.) between the cylinder protection and the lock body. Tighten with screws (Tab. 1).
6. Pull the gear-wheel housing into the old fitting position again (Fig. 6) and fix loosely
with screw 1.
7. Push toothed gear racks in the direction of the arrow (fig. 8) until they stop, whereby
the upper ones must be pushed back by one tooth.
Fig. 5
6.
5.
4.
2.
3.
Abb. 7
8. Reinstall the door cylinder in the reverse order (Fig. 5). If the indentations do not
correspond, loosen the stop screws 6. and 7. (Fig. 8), pull both door bars out until
the gear-wheels do correspond and complete the installation of the door cylinder.
Set the key pull-off position (see the instructions below).
Fig. 6
3.
1.
3.
2.
39
GB