Troubleshooting - Abicor Binzel TSi Mode D'emploi

10 Troubleshooting

10 Troubleshooting
Risk of injury and machine damage when handled by unauthorised persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the
device. The product warranty will be rendered invalid if work is carried out on it by unauthorised persons.
• Operating, maintenance, cleaning and repair work may only be carried out by qualified personnel
Please observe the attached 'Warranty' document. In the event of any doubts and/or problems, please
contact your retailer or the manufacturer.
NOTICE
• Please also consult the operating instructions for the welding components, such as the power source,
Fault Cause
• Connecting lines not connected
• Quantity of release agent set incorrectly
Injection impulse
• Suction hose clogged
activated, release
agent not fed
• Empty release agent bottle
• Non-return valve incorrectly mounted, not
operational
• Robot (1) positioned incorrectly
• Incorrect rubber seal integrated
High loss of release
agent when injecting
• Device cover loose
• Insufficient release agent set
Injection results
• Too much release agent set (formation of
drops)
insufficient
• Incorrect release agent used
Release agent • Collection receptacle/return flow clogged • Increase cleaning intervals to twice a week
collects in the
collection receptacle
Further questions about this device
Tab. 8 Troubleshooting
EN - 18
DANGER
(in Germany see TRBS 1203).
welding torch system, re-circulating cooling unit etc.
Troubleshooting
• Check that all connecting lines are tight
 Fig. 6 Connect the compressed air line on page EN-10
 Fig. 7 Pneumatic plan on page EN-11
• Correctly set the release agent
 Fig. 8 Manually set release agent on page EN-11
• Clean suction line (11) and replace it if necessary
 Fig. 6 Connect the compressed air line on page EN-10
• Top up release agent in bottle (9)
 Fig. 6 Connect the compressed air line on page EN-10
• Check that non-return valve (10) is tight and functioning and
replace if necessary
 Fig. 6 Connect the compressed air line on page EN-10
• Robot (1) correctly positioned
 Fig. 9 Programming the robot on page EN-12
• Check integrated size of the rubber seal and replace if
necessary. Replace damaged rubber seal
 9.4 Replace rubber seal on page EN-17
• Check that the device cover (1) is tight and tighten if
necessary
 Fig. 10 Maintenance and cleaning on page EN-15
• Correctly set the release agent
 Fig. 8 Manually set release agent on page EN-11
• Only use original ABICOR BINZEL release agents
Contact the technical support of
Alexander Binzel Schweisstechnik GmbH & Co. KG:
www.binzel-abicor.com.
TSi injection unit