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Apply very light pressure to the underside of the engine to support the engine during the fitment
process. Assemble the crash protectors before removing the engine bolts to limit the
amount of time the engine is partially un-supported.
INSTALLATION:
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Remove the passenger seat using the key as shown in picture 1.
Pull the rider seat catch cable and remove the riders seat as shown in picture 2.
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Remove the plastic pull rivet arrowed in picture 3.
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Remove the six bolts arrowed in pictures 4, 5, 6 and 7 and remove the belly pan fairing.
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Remove all the bolts and push rivets arrowed in pictures 8, 9, 10, 11, 12 and 13.
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Unclip the two fuse holders as shown in pictures 14 and 15.
Remove all the bolts and push rivets arrowed in pictures 16, 17 and 18, then remove the
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left-hand side fairing (please ensure to disconnect the indicator plug socket as show below).
Remove all the bolts and rivets arrowed in pictures 19, 20, 21, 22, 23, 24, 25, 26 and 27, then
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remove the right-hand side fairing (please ensure to disconnect the indicator plug socket as show
above).
Left Side (as you sit on bike)
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Fit one of the expanding spacers (item 9) into one of the mounting plates (item 13), the spigots fit
into the slot with the threaded hole in the expander facing the main mounting hole as shown in
pictures 28 and 29.
Slide one of the smaller 10mm plain washers (item 8) onto one of the M10x45mm long cap headed
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bolts (item 7) so the washer sits against head of bolt as shown in picture 30. place the bolt assembly
through the unthreaded hole in the mounting plate as shown in picture 31.
Place the tapered nut into the tapered end of the expander and engage the bolt until the faces just
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engage as shown in pictures 32 and 33 (the fitted anti-rotation pin will fit into any of the slots in the
expanding spacer).
Place this assembly into the left-hand side frame tube as shown in pictures 34 and 35.
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Place one of the M8 button head bolts (item 11) through the hole in the frame tube and engage into
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the threaded hole in the expanding spacer as shown in picture 35.
Tighten the M8 bolt to hold assembly in position and tighten the M10 bolt to expand the spacer into
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the frame tube.
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Refit the left-hand side fairings and infill panels as original (do not fit the belly pan at this stage).
Right Side (as you sit on bike)
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Fit one of the expanding spacers (item 9) into one of the mounting plates (item 13), the spigots fit
into the slot with the threaded hole in the expander facing away from the main mounting hole as
shown in pictures 28 and 29.
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
R&G Racing
www.rg-racing.com
CP0444
Email:
info@rg-racing.com
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