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SAMES KREMLIN 40C50 AIRLESS Manuel D'instructions
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SAMES KREMLIN 40C50 AIRLESS Manuel D'instructions

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TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 40C50
AIRLESS
Manual : 582.027.110-UK - 2403
Date: 12/03/24
Supersede : 07/06/22
Modif.: Update
to this equipment (professional use only).
SAMES KREMLIN SAS
13, chemin de Malacher
l
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com

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  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY EU DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the relevant Union harmonization legislation. Equipment type AIRLESS PUMP 40C50 The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 3 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation d’harmonisation de l’Union applicable suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material den folgenden anwendbaren Harmonisierungsrechtsvorschriften der Union entspricht / El fabricante declara que el equipo designado a continuación es conforme con la siguiente legislación de armonización de la UE aplicable / Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 4 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY UK DECLARATION OF CONFORMITY The manufacturer herewith declares that the equipment is in conformity with the UK statutory requirements. Equipment type AIRLESS PUMP 40C50 The relevant technical documentation was compiled as specified in annex VII, part B.
  • Page 5 DocuSign Envelope ID: F7EA4F6B-48A5-4765-B3A2-8870DFE73A5D Le Fabricant déclare que le matériel désigné ci-après est conforme à la législation des normes désignées du Royaume-Uni suivante/ Der Hersteller erklärt, dass das nachfolgend bezeichnete Material mit den folgenden Rechtsvorschriften für bezeichnete Normen des Vereinigten Königreichs übereinstimmt/ El fabricante declara que el equipo designado a continuación se ajusta a la siguiente legislación de normas designadas del Reino Unido/ Il fabbricante dichiara che l’attrezzatura designata di seguito è...
  • Page 6 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 7 Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 8 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...
  • Page 9 He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...
  • Page 10 • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 11 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 12 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 13 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.
  • Page 14 Before reassembling : Clean the parts with the appropriate cleaning solvent. Install new seals if it is necessary after having lubricated them with PTFE grease. Install new parts if it is necessary. SAMES KREMLIN - 2 - N° : 578.157.110-UK-2206...
  • Page 15 'TECHNILUB' grease 560.440.101 (10 ml / 0.0026 US gal) Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 0.013 US gal) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 3 - N° : 578.157.110-UK-2206...
  • Page 16 Doc. 573.257.050 Modif. / Änderung : Pièces de rechange # 151 265 105 Spare parts list Date/Datum/Fecha : 15/09/20 + 144 130 196 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 05/10/18 POMPE AIRLESS / AIRLESS PUMP 40C50 AIRLESS PUMPE / BOMBA AIRLESS...
  • Page 17 Doppelnippel Edelstahl Racor inox M 3/8 NPT - M 1/2 JIC double male, 3/8 NPT 3/8 NPT - 1/2 JIC M 3/8 NPT - M 1/2 JIC - # 5 JIC (1/2 JIC) SAMES KREMLIN Doc. / Dok. : 573.257.050...
  • Page 18 Racor inox, M 1/2 BSP - M 26 x 125 double male, AG 1/2 BSP - M 26 x 1,25 M 1/2 BSP - M 26 x 125 1/2 BSP - 26 x 125 SAMES KREMLIN Doc. / Dok. : 573.257.050...
  • Page 19 MM 3/8 NPT AG 3/8 NPT MM 3/8 NPT 23 049 596 000 Canne de purge inox Drain rod, stainless steel, Entleerungsrohr, Caña de purga inox Ø 16 Ø 16 Ø 16 Edelstahl Ø 16 SAMES KREMLIN Doc. / Dok. : 573.257.050...
  • Page 20 Saugschlauch caña de aspiración - 051 221 000 Chariot (2 bras) Cart (2 arms) Fahrgestell (2 Arme) Carretilla (2 brazos) - 056 100 199 Panneau de fixation Fixing plate Befestigungsplatte Panel de fijación SAMES KREMLIN Doc. / Dok. : 573.257.050...
  • Page 21 - 144 130 196 Pochette de 2 vis, Pack of 2 screws, 2 nuts, Satz à 2 Schrauben, Bolsa de 2 tornillos, 2 écrous, 2 rondelles 2 washers 2 Scheiben, 2 Muttern 2 tuercas, 2 arandelas SAMES KREMLIN Doc. / Dok. : 573.257.050...
  • Page 22 Halterung Bestell-Nr. 044.910.121 (Pos. 1 - Dok. 573.403.050) Nota : En caso de una bomba sola con fijación mural, encargue Vd. la bomba sola, la placa (índ. 6) y el soporte con la referencia 044.910.121 (índ. 1 - Doc. 573.403.050). SAMES KREMLIN Doc. / Dok. : 573.257.050...
  • Page 23 Doc. 573.045.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 07/03/18 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto (ind. 9b / Pos. 9b) Ersetzt/Anula : 20/05/14 MOTEUR A AIR, modèle 1000-4 &...
  • Page 24 Qté 18 046 180 010 Bague de frottement Seal, ring Dichtring Anillo de deslizamiento 19 129 400 902 Joint (pochette de 10) Seal (package of 10) O-Ring (10er Pack) Junta (bolsa de 10) SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 25 Nota : Las bombas cuyo número de serie es > a 17 AJ 1291 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 26 Nippel AG 3/4 BSP - 3/4 Racor M 3/4 BSP - 3/4 NPS M 3/4 BSP - 3/4 NPS NPS (Luftversorgung) M 3/4 BSP - 3/4 NPS (alimentation en air) (air supply) (alimentación en aire) SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 27 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 28 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 29 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 30 Doc. 573.032.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 15/10/18 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 02/01/14 HYDRAULIQUE, modèle C50 FLUID SECTION, model C50 (garniture mobile avec joint GT) (mobile GT packing with GT seal) HYDRAULIKTEIL, Modell C50 HIDRÁULICA, tipo C50...
  • Page 31 23 144 950 012 Bouchon de vidange Drain plug Ablaßschraube Tapón de vaciado 24 109 020 401  Joint plat (x 5)  Flat seal (x 5)  Flachdichtung (5 Stück)  Junta plana (bolsa de 5) 1 SAMES KREMLIN Doc. / Dok. : 573.032.050...
  • Page 32 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.032.050...
  • Page 33 Bolsa de maintenance (ind. 5, 6 (ind. 5, 6 + package of Hydraulikteil (beinhaltet mantenimiento + pochette de joints) seals) Pos. 5, 6 und den (índ. 5, 6 + bolsa de Dichtungssatz ) juntas) SAMES KREMLIN Doc. / Dok. : 573.032.050...
  • Page 34 Doc. 573.403.050 Modif. / Änderung : Pièces de rechange Rep. / Ind. : 7 Spare parts list Date/Datum/Fecha : 08/03/22 NC / NS  016 470 000 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 26/03/21 EQUIPEMENT D'AIR / AIR SUPPLY / LUFTAUSRÜSTUNG / EQUIPO DE AIRE Avec 1 détendeur / with 1 air regulator / mit 1 Druckminderer / con 1 manorreductor, Mod.
  • Page 35 Tubería ∅ int. 16 (avec écrous 3/4 NPS) (with nuts, 3/4 NPS) (mit Muttern 3/4 NPS) (con tuercas 3/4 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 36 Straigth fitting with nut Gerader Nippel mit Racor recto con tuerca 1/4 NPS 1/4 NPS Mutter 1/4 NPS 1/4 NPS 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 37 Tubería ∅ int. 10 (con écrous 3/8 NPS) (with nuts, 3/8 NPS) Muttern 3/8 NPS) tuercas 3/8 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 38 Coude FF 3/4" Elbow, FF 3/4" Winkelnippel, IG 3/4" Codo, HH 3/4" 33 050 102 215 Raccord MM 3/4" Fitting, double male, 3/4" Doppelnippel, Racor MM 3/4" AG 3/4 " - AG 3/4 " SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 39 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern * Piezas de mantenimiento preventivas. nur komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 40 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 41 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 42 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 43 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con tornillos, rondelles et écrous screws, washers and Schrauben, Scheiben und arandelas y tuercas nuts Muttern SAMES KREMLIN Doc. 573.299.050...
  • Page 44 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 45 Comply with the usual instructions of spray gun servicing (refer to spray gun manual).  FILTER If the pump is equipped with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter manual). SAMES KREMLIN - 1 - N° : 578.030.110-UK-1810...
  • Page 46 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 47 On FLOWMAX  pump, leakage of fluid at the Check bellow. bottom of the air motor. Spraying trouble. Refer to spray gun manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.029.110-UK-1810...
  • Page 48 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France  : 33 (0)4 76 41 60 60 www.sames-kremlin.com...
  • Page 49 (E) x the pump ratio.  To adjust the fluid flow rate, turn the regulator knob (D) (pantone 382 colour knob) (Gauge E). The pumps are intensive™ ones or FLOWMAX ® ones (with bellow). SAMES KREMLIN - 1 - N° : 578.029.120-UK-1810...
  • Page 50 Protective clothing (gloves, protective masks, glasses, hearing protective earplug, protective clothing) should be worn to comply with the recommendations. The working area must be correctly ventilated. 2-1 PUMP SUPPLIED IN SUCTION STANDARD INTENSIVE™ PUMP FLOWMAX ® AIRLESS PUMP SAMES KREMLIN - 2 - N° : 578.029.120-UK-1810...
  • Page 51 Wetting-cup (only for intensive™ pump) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a screen n° 12 (filtration size : 280 µ or 55 mesh). The screen is recommended for the use of an AIRLESS gun fitted with a nozzle model 20.
  • Page 52 FLOWMAX ® fluid section) is shut : it would damage the bellows.  Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 4 - N° : 578.029.120-UK-1810...
  • Page 53 A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 5 - N° : 578.029.120-UK-1810...
  • Page 54 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 55 Pump air supply hose (minimum ∅ for a 5 m / 16.5 ft length) : ∅ 16 mm / 5/8" AIRLESS fluid hose (between pump fluid outlet and spray gun) : Ø 4.8 mm / 3/16" SAMES KREMLIN - 1 - N° : 578.040.120-UK-2403...
  • Page 56 " Ind. " Ind. " 15.75 31.5 1.38 36.5 1.43 2.36 211.5 Ø 7 x 15 Ø 0.27 x 0.6 Ø 17 Ø 0.67 Ø 9 Ø 0.35 Ø 9 Ø 0.35 SAMES KREMLIN - 2 - N° : 578.040.120-UK-2403...
  • Page 57 Maximum air supply pressure of the pump motor SERIE / SERIAL Number given by Sames. The two first numbers indicate the manufacturing year.  TEMPERATURE CLASS - PUMP, MODEL 40C50 Temperature class Maximum surface temperature 300° C / 572°F SAMES KREMLIN - 3 - N° : 578.040.120-UK-2403...
  • Page 58 The 1 m / 39.37" distance can be modified if the analysis conducted by the user requires it. NB: Choose the appropriate pump to ensure that the working pressure supplied is suitable for the selected gun. SAMES KREMLIN - 4 - N° : 578.040.120-UK-2403...